Application of Laguerre based adaptive predictive control to Shape Memory Alloy (SMA) actuators

This paper discusses the use of an existing adaptive predictive controller to control some Shape Memory Alloy (SMA) linear actuators. The model consists in a truncated linear combination of Laguerre filters identified online. The controller stability is studied in details. It is proven that the tracking error is asymptotically stable under some conditions on the modelling error. Moreover, the tracking error converge toward zero for step references, even if the identified model is inaccurate. Experimentalcresults obtained on two different kind of actuator validate the proposed control. They also show that it is robust with regard to input constraints.ANR MAFESM

Development and Wind Tunnel Evaluation of a SMA Based Trim Tab Actuator for a Civil Aircraft

This paper presents about the development and wind tunnel evaluation of an SMA based smart trim tab for a typical 2 seater civil aircraft. SMA actuator was housed in the port side of the elevator for actuating the trim tab. Wind tunnel tests were conducted on a full scale Horizontal Tail model with Elevator and Trim Tab at free stream speeds of 25, 35 & 45 m/sec and also for a number of deflections of the elevator (30° up, 0° neutral & 25° down) and trim-tab 11° & 21° up and 15° & 31° down). To measure the hinge moment experienced by the trim-tab at various test conditions, two miniaturized balances were designed and fabricated. Gain scheduled proportional integral controller was developed to control the SMA actuated smart trim tab. It was confirmed during the tests that the trim-tab could be controlled at the desired position against the aerodynamic loads acting on it for the various test conditions

Position control of a shape memory alloy actuator using a four-term bilinear PID controller

Shape memory alloy (SMA) actuators have a number of appealing features, such as their low weight or their high force-to-weight ratio, that make them a potential alternative to traditional actuation technologies in fields such as space applications, surgical devices or wearable robotics. In this paper, a type of bilinear controller consisting of a conventional PID controller cascaded with a bilinear compensator, known as BPID, is proposed. Bilinear controllers are a subset of nonlinear controllers, which is why the BPID may be a promising alternative to control the position of a SMA actuator. Nonlinear control techniques are commonly applied to control SMA actuators, because of their nonlinear behavior caused by thermal hysteresis. The BPID controller is simpler and easier to implement than other nonlinear control strategies, which makes it a very appealing candidate to control SMA actuators. The performance of the BPID controller has been compared with other two controllers, a conventional PID and a commuted feed-forward PIPD, controlling a real SMA actuator. To this end, a set of five tests has been defined, in which the controlled actuator must follow a series of position references. From these tests, the position and error of the actuator have been plotted, and a series of metrics has been computed to have quantitative measurements of the performance of the three controllers. It is shown that, in most of the experiments, the BPID has a better performance than the other two tested controllers, especially tracking step references. However, the power consumption is slightly higher when the actuator is controlled with this strategy, although-the difference is minimal. Also, the BPID imposes greater energy variations to the SMA actuator, which might affect its service life. Overall, the BPID controller has proved to be a viable alternative to control SMA actuators.The research leading to these results has received funding from the STAMAS (Smart technology for artificial muscle applications in space) project, funded by the European Union’s Seventh Framework Programme for Research (FP7) (grant number 312815), and from the RoboHealth (DPI2013-47944-C4-3-R) Spanish research project

Design of a shape memory alloy actuator for soft wearable robots

Soft robotics represents a paradigm shift in the design of conventional robots; while the latter are designed as monolithic structures, made of rigid materials and normally composed of several stiff joints, the design of soft robots is based on the use of deformable materials such as polymers, fluids or gels, resulting in a biomimetic design that replicates the behavior of organic tissues. The introduction of this design philosophy into the field of wearable robots has transformed them from rigid and cumbersome devices into something we could call exo-suits or exo-musculatures: motorized, lightweight and comfortable clothing-like devices. If one thinks of the ideal soft wearable robot (exoskeleton) as a piece of clothing in which the actuation system is fully integrated into its fabrics, we consider that that existing technologies currently used in the design of these devices do not fully satisfy this premise. Ultimately, these actuation systems are based on conventional technologies such as DC motors or pneumatic actuators, which due to their volume and weight, prevent a seamless integration into the structure of the soft exoskeleton. The aim of this thesis is, therefore, to design of an actuator that represents an alternative to the technologies currently used in the field of soft wearable robotics, after having determined the need for an actuator for soft exoskeletons that is compact, flexible and lightweight, while also being able to produce the force required to move the limbs of a human user. Since conventional actuation technologies do not allow the design of an actuator with the required characteristics, the proposed actuator design has been based on so-called emerging actuation technologies, more specifically, on shape memory alloys (SMA). The mechanical design of the actuator is based on the Bowden transmission system. The SMA wire used as the transducer of the actuator has been routed into a flexible sheath, which, in addition to being easily adaptable to the user's body, increases the actuation bandwidth by reducing the cooling time of the SMA element by 30 %. At its nominal operating regime, the actuator provides an output displacement of 24 mm and generates a force of 64 N. Along with the actuator, a thermomechanical model of its SMA transducer has been developed to simulate its complex behavior. The developed model is a useful tool in the design process of future SMA-based applications, accelerating development ix time and reducing costs. The model shows very few discrepancies with respect to the behavior of a real wire. In addition, the model simulates characteristic phenomena of these alloys such as thermal hysteresis, including internal hysteresis loops and returnpoint memory, the dependence between transformation temperatures and applied force, or the effects of latent heat of transformation on the wire heating and cooling processes. To control the actuator, the use of a non-linear control technique called four-term bilinear proportional-integral-derivative controller (BPID) is proposed. The BPID controller compensates the non-linear behavior of the actuator caused by the thermal hysteresis of the SMA. Compared to the operation of two other implemented controllers, the BPID controller offers a very stable and robust performance, minimizing steady-state errors and without the appearance of limit cycles or other effects associated with the control of these alloys. To demonstrate that the proposed actuator together with the BPID controller are a valid solution for implementing the actuation system of a soft exoskeleton, both developments have been integrated into a real soft hand exoskeleton, designed to provide force assistance to astronauts. In this case, in addition to using the BPID controller to control the position of the actuators, it has been applied to the control of the assistive force provided by the exoskeleton. Through a simple mechanical multiplication mechanism, the actuator generates a linear displacement of 54 mm and a force of 31 N, thus fulfilling the design requirements imposed by the application of the exoskeleton. Regarding the control of the device, the BPID controller is a valid control technique to control both the position and the force of a soft exoskeleton using an actuation system based on the actuator proposed in this thesis.La robótica flexible (soft robotics) ha supuesto un cambio de paradigma en el diseño de robots convencionales; mientras que estos consisten en estructuras monolíticas, hechas de materiales duros y normalmente compuestas de varias articulaciones rígidas, el diseño de los robots flexibles se basa en el uso de materiales deformables como polímeros, fluidos o geles, resultando en un diseño biomimético que replica el comportamiento de los tejidos orgánicos. La introducción de esta filosofía de diseño en el campo de los robots vestibles (wearable robots) ha hecho que estos pasen de ser dispositivos rígidos y pesados a ser algo que podríamos llamar exo-trajes o exo-musculaturas: prendas de vestir motorizadas, ligeras y cómodas. Si se piensa en el robot vestible (exoesqueleto) flexible ideal como una prenda de vestir en la que el sistema de actuación está totalmente integrado en sus tejidos, consideramos que las tecnologías existentes que se utilizan actualmente en el diseño de estos dispositivos no satisfacen plenamente esta premisa. En última instancia, estos sistemas de actuaci on se basan en tecnologías convencionales como los motores de corriente continua o los actuadores neumáticos, que debido a su volumen y peso, hacen imposible una integraci on completa en la estructura del exoesqueleto flexible. El objetivo de esta tesis es, por tanto, el diseño de un actuador que suponga una alternativa a las tecnologias actualmente utilizadas en el campo de los exoesqueletos flexibles, tras haber determinado la necesidad de un actuador para estos dispositivos que sea compacto, flexible y ligero, y que al mismo tiempo sea capaz de producir la fuerza necesaria para mover las extremidades de un usuario humano. Dado que las tecnologías de actuación convencionales no permiten diseñar un actuador de las características necesarias, se ha optado por basar el diseño del actuador propuesto en las llamadas tecnologías de actuación emergentes, en concreto, en las aleaciones con memoria de forma (SMA). El diseño mecánico del actuador está basado en el sistema de transmisión Bowden. El hilo de SMA usado como transductor del actuador se ha introducido en una funda flexible que, además de adaptarse facilmente al cuerpo del usuario, aumenta el ancho de banda de actuación al reducir un 30 % el tiempo de enfriamiento del elemento SMA. En su régimen nominal de operaci on, el actuador proporciona un desplazamiento de salida de 24 mm y genera una fuerza de 64 N. Además del actuador, se ha desarrollado un modelo termomecánico de su transductor SMA que permite simular su complejo comportamiento. El modelo desarrollado es una herramienta útil en el proceso de diseño de futuras aplicaciones basadas en SMA, acelerando el tiempo de desarrollo y reduciendo costes. El modelo muestra muy pocas discrepancias con respecto al comportamiento de un hilo real. Además, es capaz de simular fenómenos característicos de estas aleaciones como la histéresis térmica, incluyendo los bucles internos de histéresis y la memoria de puntos de retorno (return-point memory), la dependencia entre las temperaturas de transformacion y la fuerza aplicada, o los efectos del calor latente de transformación en el calentamiento y el enfriamiento del hilo. Para controlar el actuador, se propone el uso de una t ecnica de control no lineal llamada controlador proporcional-integral-derivativo bilineal de cuatro términos (BPID). El controlador BPID compensa el comportamiento no lineal del actuador causado por la histéresis térmica del SMA. Comparado con el funcionamiento de otros dos controladores implementados, el controlador BPID ofrece un rendimiento muy estable y robusto, minimizando el error de estado estacionario y sin la aparición de ciclos límite u otros efectos asociados al control de estas aleaciones. Para demostrar que el actuador propuesto junto con el controlador BPID son una soluci on válida para implementar el sistema de actuación de un exoesqueleto flexible, se han integrado ambos desarrollos en un exoesqueleto flexible de mano real, diseñado para proporcionar asistencia de fuerza a astronautas. En este caso, además de utilizar el controlador BPID para controlar la posición de los actuadores, se ha aplicado al control de la fuerza proporcionada por el exoesqueleto. Mediante un simple mecanismo de multiplicación mecánica, el actuador genera un desplazamiento lineal de 54 mm y una fuerza de 31 N, cumpliendo así con los requisitos de diseño impuestos por la aplicación del exoesqueleto. Respecto al control del dispositivo, el controlador BPID es una técnica de control válida para controlar tanto la posición como la fuerza de un exoesqueleto flexible que use un sistema de actuación basado en el actuador propuesto en esta tesis.Programa de Doctorado en Ingeniería Eléctrica, Electrónica y Automática por la Universidad Carlos III de MadridPresidente: Fabio Bonsignorio.- Secretario: Concepción Alicia Monje Micharet.- Vocal: Elena García Armad

Tracking Control of Shape-Memory-Alloy Actuators Based on Self-Sensing Feedback and Inverse Hysteresis Compensation

Shape memory alloys (SMAs) offer a high power-to-weight ratio, large recovery strain, and low driving voltages, and have thus attracted considerable research attention. The difficulty of controlling SMA actuators arises from their highly nonlinear hysteresis and temperature dependence. This paper describes a combination of self-sensing and model-based control, where the model includes both the major and minor hysteresis loops as well as the thermodynamics effects. The self-sensing algorithm uses only the power width modulation (PWM) signal and requires no heavy equipment. The method can achieve high-accuracy servo control and is especially suitable for miniaturized applications

The design, hysteresis modeling and control of a novel SMA-fishing-line actuator

Fishing line can be combined with shape memory alloy (SMA) to form novel artificial muscle actuators which have low cost, are lightweight and soft. They can be applied in bionic, wearable and rehabilitation robots, and can reduce system weight and cost, increase power-to-weight ratio and offer safer physical human-robot interaction. However, these actuators possess several disadvantages, for example fishing line based actuators possess low strength and are complex to drive, and SMA possesses a low percentage contraction and has high hysteresis. This paper presents a novel artificial actuator (known as an SMA-fishing-line) made of fishing line and SMA twisted then coiled together, which can be driven directly by an electrical voltage. Its output force can reach 2.65N at 7.4V drive voltage, and the percentage contraction at 4V driven voltage with a 3N load is 7.53%. An antagonistic bionic joint driven by the novel SMA-fishing-line actuators is presented, and based on an extended unparallel Prandtl-Ishlinskii (EUPI) model, its hysteresis behavior is established, and the error ratio of the EUPI model is determined to be 6.3%. A Joule heat model of the SMA-fishing-line is also presented, and the maximum error of the established model is 0.510mm. Based on this accurate hysteresis model, a composite PID controller consisting of PID and an integral inverse (I-I) compensator is proposed and its performance is compared with a traditional PID controller through simulations and experimentation. These results show that the composite PID controller possesses higher control precision than basic PID, and is feasible for implementation in an SMA-fishing-line driven antagonistic bionic joint

Experimental comparison of classical pid and model-free control: position control of a shape memory alloy active spring

WOSInternational audienceShape memory alloys (sma) are more and more integrated in engineering applications. These materials with their shape memory effect permit to simplify mechanisms and to reduce the size of actuators. sma parts can easily be activated by Joule effect but their modelling and consequently their control remains difficult, it is principally due to their hysteretic thermomechanical behaviour. Most of successful control strategy applied to sma actuator are not often suitable for industrial applications: they are particularly heavy and use the Preisach model or neural networks to model the hysteretic behaviour of these material; this kind of models are difficult to identify and to use in real time. That is why this paper deals with an application of the new framework of model-free control (mfc) to a sma spring based actuator. This control strategy is based on new results on fast derivatives estimation of noisy sig- nals, its main advantages are: its simplicity and its robustness. Experimental results and comparisons with pi control are exposed that demonstrate the efficiency of this new control strategy. Key words: Nonlinear control, Model-free control, Shape memory alloy, Derivative estimation, Nonphysical modelling

Dynamic Modeling and Control System Design for Shape Memory Alloy Actuators

Shape memory alloy (SMA) is a type of smart material which remembers its original state. It is light weight and small, and known to provide high contraction force with low noise. Its application has wide range from robotics to medical science. One of its potential applications in space is a supporting system of membrane structure that can be used as synthetic aperture radar (SAR) antenna to achieve high flatness. It exhibits nonlinear phenomena called hysteresis when it's electrically heated. Hysteresis is a nonlinear phenomenon that refers to the dependence of a physical system on the environment. Hysteresis in SMA causes a major difficulty in control system design. Un-modeled or poorly modeled hysteresis introduces inaccuracy in tracking and the performance of the system. Experimental test bench is constructed for one set of SMA actuators that resembles the membrane structure's supporting system. Hysteresis is obtained by running open loop test with the test bench. Dynamic model of the SMA wires is developed using classical Preisach model and modified Maxwell model. Then the inverse model is implemented in feed-forward loop to compensate for nonlinear hysteresis. Simple feedback controllers are added to correct the modeling errors. Experimental results reveal that the error is significantly reduced when comparing feedback controller with hybrid feedback and feed-forward controller

Two-stage shape memory alloy identification based on the Hammerstein - Wiener model

from the two stages was obtained for a specific shape memory alloy wire and for specific environmental conditions. This data was used in the modeling process. The final model consists of a combination of the models from the two stages, which represent the behavior of the shape memory alloy actuator where the input signal is the pulse-width modulation signal and the output signal are the position of the actuator. Our results indicate that our model has a very similar response to the behavior of the real actuator. This model can be used to tune different control algorithms, simulate the entry system before manufacture and test on real devices.The research leading to these results has received funding from the Exoesqueleto para Diagnostico y Asistencia en Tareas de Manipulación (DPI2016-75346-R) Spanish research project and from RoboCity2030-DIH-CM, Madrid Robotics Digital Innovation Hub, S2018/NMT-4331, funded by Programas de Actividades I + D en la Comunidad de Madrid and cofunded by Structural Funds of the EU