Degradation effects in sc-Si PV modules subjected to natural and induced ageing after several years of field operation

This paper presents ageing effects observed in sc-Si PV modules operating in field conditions for 18 and over 22 years. The effects of both natural ageing processes and induced ageing by external agents, causing partial or total shading of cells for a prolonged period of time, are examined. Optical degradation effects observed through visual inspection include discoloration of the EVA, degradation of the AR coating, degradation of the interface between the cell and encapsulant, corrosion of busbars and fingers, and tears, bubbles and humidity ingress at the back surface of the modules. Thermal degradation effects examined via IR thermography reveal the existence of hot cells, hotspots on the busbars, and colder bubbles. Modules' power and performance degradation is assessed through I-V curve analysis. Results show naturally aged modules to exhibit milder ageing effects than modules subjected to induced ageing, an outcome also supported by their power degradation ratio

Degradation in Field-aged Crystalline Silicon Photovoltaic Modules and Diagnosis using Electroluminescence Imaging

Degradation phenomena observed in field-aged crystalline silicon photovoltaic modules include EVA browning, delamination between the glass-encapsulant and the cell-encapsulant interfaces, degradation of the anti-reflective coating, corrosion of busbars and contacts, cracks, humidity ingress, etc. The type and severity of the defects observed vary significantly between cells, modules and installations as affected by a number of both internal and external parameters. This study presents mild to severe degradation effects observed in crystalline silicon PV modules operating outdoors for different periods of time and investigated through non-destructive testing techniques including I-V characterisation, UV fluorescence, IR thermography and Electroluminescence (EL) Imaging. The identification and diagnosis of defects and further correlation to the electrical degradation of the module is achieved through the complementary contribution of these techniques. Severe electrical degradation and mismatch between the cells are identified through IR thermography and EL imaging. Diagnosis of rather uniformly degraded modules is enhanced through EL Imaging by which shunts, higher resistance regions, cracks, broken metallization are identified, while the module may appear to operate reliably. Signs of early degradation are further diagnosed through UV fluorescence and EL Imaging, allowing to monitor the evolution of defects and evaluate module reliability

Electricity from photovoltaic solar cells: Flat-Plate Solar Array Project final report. Volume VI: Engineering sciences and reliability

The Flat-Plate Solar Array (FSA) Project, funded by the U.S. Government and managed by the Jet Propulsion Laboratory, was formed in 1975 to develop the module/array technology needed to attain widespread terrestrial use of photovoltaics by 1985. To accomplish this, the FSA Project established and managed an Industry, University, and Federal Government Team to perform the needed research and development. This volume of the series of final reports documenting the FSA Project deals with the Project's activities directed at developing the engineering technology base required to achieve modules that meet the functional, safety and reliability requirements of large-scale terrestrial photovoltaic systems applications. These activities included: (1) development of functional, safety, and reliability requirements for such applications; (2) development of the engineering analytical approaches, test techniques, and design solutions required to meet the requirements; (3) synthesis and procurement of candidate designs for test and evaluation; and (4) performance of extensive testing, evaluation, and failure analysis to define design shortfalls and, thus, areas requiring additional research and development. During the life of the FSA Project, these activities were known by and included a variety of evolving organizational titles: Design and Test, Large-Scale Procurements, Engineering, Engineering Sciences, Operations, Module Performance and Failure Analysis, and at the end of the Project, Reliability and Engineering Sciences. This volume provides both a summary of the approach and technical outcome of these activities and provides a complete Bibliography (Appendix A) of the published documentation covering the detailed accomplishments and technologies developed

Methodology for designing accelerated aging tests for predicting life of photovoltaic arrays

A methodology for designing aging tests in which life prediction was paramount was developed. The methodology builds upon experience with regard to aging behavior in those material classes which are expected to be utilized as encapsulant elements, viz., glasses and polymers, and upon experience with the design of aging tests. The experiences were reviewed, and results are discussed in detail

Development of an Accelerated Test Design for Predicting the Service Life of the Solar Array at Mead, Nebraska

Potential long-term degradation modes for the two types of modules in the Mead array were determined and judgments were made as to those environmental stresses and combinations of stresses which accelerate the degradation of the power output. Hierarchical trees representing the severity of effects of stresses (test conditions) on eleven individual degradation modes were constructed and were pruned of tests judged to be nonessential. Composites of those trees were developed so that there is now one pruned tree covering eight degradation modes, another covering two degradation modes, and a third covering one degradation mode. These three composite trees form the basis for selection of test conditions in the final test plan which is now being prepared

Comparación del desempeño de indicadores eléctricos para la detección de PID en paneles fotovoltaicos

La degradación inducida por potencial (PID) en paneles solares fotovoltaicos (FV) se produce debido a su operación en cadenas que hacen parte de grandes instalaciones, y bajo ciertas condiciones operativas de voltaje y ambientales, especialmente humedad y temperatura. El PID puede ocasionar hasta un 40 % de disminución en la capacidad de potencia generada del panel FV, y en los casos más severos la terminación de su vida útil. Cuando este fenómeno se detecta a tiempo, las causas se pueden corregir y el efecto en los paneles FV podría ser susceptible a un proceso de reversibilidad. Este artículo presenta un análisis comparativo del desempeño de cuatro indicadores eléctricos para detectar el PID reportados en la literatura reciente. Este estudio se realiza mediante simulación, utilizando el modelo de un solo diodo para representar el comportamiento del panel FV, y bajo diferentes condiciones de irradiancia y temperatura. Los resultados encontrados demuestran ventajas de un indicador basado en la resistencia paralelo normalizada, en cuanto a su practicidad y baja sensibilidad ante cambios en las condiciones de irradiancia y temperatura.Potential-induced degradation (PID) in photovoltaic (PV) solar panels occurs due to the operation in strings that are part of large installations, and under determinate voltage and environmental operating conditions, especially humidity and temperature. The PID can cause decreasing of up to 40 % in the generated power capacity of the PV panel and, in the most severe cases, the end of its lifetime. When this phenomenon is detected in time, the causes can be corrected and, the effect on the PV panels could be susceptible to a reversibility process. This article presents a comparative analysis of the performance of four electrical indicators to detect PID reported in recent literature. This study is carried out by simulation, using the single-diode model to represent the PV panel, and under different irradiance and temperature conditions. The results show the advantages of an indicator based on normalized parallel resistance, in terms of its practicality and low sensitivity to changes in irradiance and temperature conditions

Flat-plate solar array project. Volume 6: Engineering sciences and reliability

The Flat-Plate Solar Array (FSA) Project activities directed at developing the engineering technology base required to achieve modules that meet the functional, safety, and reliability requirements of large scale terrestrial photovoltaic systems applications are reported. These activities included: (1) development of functional, safety, and reliability requirements for such applications; (2) development of the engineering analytical approaches, test techniques, and design solutions required to meet the requirements; (3) synthesis and procurement of candidate designs for test and evaluation; and (4) performance of extensive testing, evaluation, and failure analysis of define design shortfalls and, thus, areas requiring additional research and development. A summary of the approach and technical outcome of these activities are provided along with a complete bibliography of the published documentation covering the detailed accomplishments and technologies developed

Summary of photovoltaic system performance models

A detailed overview of photovoltaics (PV) performance modeling capabilities developed for analyzing PV system and component design and policy issues is provided. A set of 10 performance models are selected which span a representative range of capabilities from generalized first order calculations to highly specialized electrical network simulations. A set of performance modeling topics and characteristics is defined and used to examine some of the major issues associated with photovoltaic performance modeling. Each of the models is described in the context of these topics and characteristics to assess its purpose, approach, and level of detail. The issues are discussed in terms of the range of model capabilities available and summarized in tabular form for quick reference. The models are grouped into categories to illustrate their purposes and perspectives

Measurement techniques and instruments suitable for life-prediction testing of photovoltaic arrays

Array failure modes, relevant materials property changes, and primary degradation mechanisms are discussed as a prerequisite to identifying suitable measurement techniques and instruments. Candidate techniques and instruments are identified on the basis of extensive reviews of published and unpublished information. These methods are organized in six measurement categories - chemical, electrical, optical, thermal, mechanical, and other physicals. Using specified evaluation criteria, the most promising techniques and instruments for use in life prediction tests of arrays were selected

Doctor of Philosophy

dissertationThree major catastrophic failures in photovoltaic (PV) arrays are ground-faults, line-to-line faults, and arc faults. Although the number of such failures is few, recent fire events on April 5, 2009, in Bakersfield, California, and April 16, 2011, in Mount Holly, North Carolina suggest the need for improvements in present fault detection and mitigation techniques, as well as amendments to existing codes and standards to avoid such accidents. A fault prediction and detection technique for PV arrays based on spread spectrum time domain reflectometry (SSTDR) has been proposed and was successfully implemented. Unlike other conventional techniques, SSTDR does not depend on the amplitude of the fault-current. Therefore, SSTDR can be used in the absence of solar irradiation as well. However, wide variation in impedance throughout different materials and interconnections makes fault locating more challenging than prediction/detection of faults. Another application of SSTDR in PV systems is the measurement of characteristic impedance of power components for condition monitoring purposes. Any characteristic variations in one component will simultaneously alter the operating conditions of other components in a closed-loop system, resulting in a shift in overall reliability profile. This interdependence makes the reliability of a converter a complex function of time and operating conditions. Details of this failure mode, mechanism, and effect analysis (FMMEA) have been developed. By knowing the present state of health and the remaining useful life (RUL) of a power converter, it is possible to reduce the maintenance cost for expensive high-power converters by facilitating a reliability centered maintenance (RCM) scheme. This research is a step forward toward power converter reliability analysis since the cumulative effect of multiple degraded components has been considered here for the first time in order to estimate reliability of a power converter