Assembly and Disassembly Planning by using Fuzzy Logic & Genetic Algorithms

The authors propose the implementation of hybrid Fuzzy Logic-Genetic Algorithm (FL-GA) methodology to plan the automatic assembly and disassembly sequence of products. The GA-Fuzzy Logic approach is implemented onto two levels. The first level of hybridization consists of the development of a Fuzzy controller for the parameters of an assembly or disassembly planner based on GAs. This controller acts on mutation probability and crossover rate in order to adapt their values dynamically while the algorithm runs. The second level consists of the identification of theoptimal assembly or disassembly sequence by a Fuzzy function, in order to obtain a closer control of the technological knowledge of the assembly/disassembly process. Two case studies were analyzed in order to test the efficiency of the Fuzzy-GA methodologies

Approach to a Decision Support Method for Feature Engineering of a Classification of Hydraulic Directional Control Valve Tests

Advancing digitalization and high computing power are drivers for the progressive use of machine learning (ML) methods on manufacturing data. Using ML for predictive quality control of product characteristics contributes to preventing defects and streamlining future manufacturing processes. Challenging decisions must be made before implementing ML applications. Production environments are dynamic systems whose boundary conditions change continuously. Accordingly, it requires extensive feature engineering of the volatile database to guarantee high generalizability of the prediction model. Thus, all following sections of the ML pipeline can be optimized based on a cleaned database. Various ML methods such gradient boosting methods have achieved promising results in industrial hydraulic use cases so far. For every prediction model task, there is the challenge of making the right choice of which method is most appropriate and which hyperparameters achieve the best predictions. The goal of this work is to develop a method for selecting the best feature engineering methods and hyperparameter combination of a predictive model for a dataset with temporal variability that treats both as equivalent parameters and optimizes them simultaneously. The optimization is done via a workflow including a random search. By applying this method, a structured procedure for achieving significant leaps in performance metrics in the prediction of hydraulic test steps of directional valves is achieved

Modeling and simulation enabled UAV electrical power system design

With the diversity of mission capability and the associated requirement for more advanced technologies, designing modern unmanned aerial vehicle (UAV) systems is an especially challenging task. In particular, the increasing reliance on the electrical power system for delivering key aircraft functions, both electrical and mechanical, requires that a systems-approach be employed in their development. A key factor in this process is the use of modeling and simulation to inform upon critical design choices made. However, effective systems-level simulation of complex UAV power systems presents many challenges, which must be addressed to maximize the value of such methods. This paper presents the initial stages of a power system design process for a medium altitude long endurance (MALE) UAV focusing particularly on the development of three full candidate architecture models and associated technologies. The unique challenges faced in developing such a suite of models and their ultimate role in the design process is explored, with case studies presented to reinforce key points. The role of the developed models in supporting the design process is then discussed

Valve Health Identification Using Sensors and Machine Learning Methods

Predictive maintenance models attempt to identify developing issues with industrial equipment before they become critical. In this paper, we describe both supervised and unsupervised approaches to predictive maintenance for subsea valves in the oil and gas industry. The supervised approach is appropriate for valves for which a long history of operation along with manual assessments of the state of the valves exists, while the unsupervised approach is suitable to address the cold start problem when new valves, for which we do not have an operational history, come online. For the supervised prediction problem, we attempt to distinguish between healthy and unhealthy valve actuators using sensor data measuring hydraulic pressures and flows during valve opening and closing events. Unlike previous approaches that solely rely on raw sensor data, we derive frequency and time domain features, and experiment with a range of classification algorithms and different feature subsets. The performing models for the supervised approach were discovered to be Adaboost and Random Forest ensembles. In the unsupervised approach, the goal is to detect sudden abrupt changes in valve behaviour by comparing the sensor readings from consecutive opening or closing events. Our novel methodology doing this essentially works by comparing the sequences of sensor readings captured during these events using both raw sensor readings, as well as normalised and first derivative versions of the sequences. We evaluate the effectiveness of a number of well-known time series similarity measures and find that using discrete Frechet distance or dynamic time warping leads to the best results, with the Bray-Curtis similarity measure leading to only marginally poorer change detection but requiring considerably less computational effort