Using real-time information to reschedule jobs in a flowshop with variable processing times

Versión revisada. Embargo 36 mesesIn a time where detailed, instantaneous and accurate information on shop-floor status is becoming available in many manufacturing companies due to Information Technologies initiatives such as Smart Factory or Industry 4.0, a question arises regarding when and how this data can be used to improve scheduling decisions. While it is acknowledged that a continuous rescheduling based on the updated information may be beneficial as it serves to adapt the schedule to unplanned events, this rather general intuition has not been supported by a thorough experimentation, particularly for multi-stage manufacturing systems where such continuous rescheduling may introduce a high degree of nervousness in the system and deteriorates its performance. In order to study this research problem, in this paper we investigate how real-time information on the completion times of the jobs in a flowshop with variable processing times can be used to reschedule the jobs. In an exhaustive computational experience, we show that rescheduling policies pay off as long as the variability of the processing times is not very high, and only if the initially generated schedule is of good quality. Furthermore, we propose several rescheduling policies to improve the performance of continuous rescheduling while greatly reducing the frequency of rescheduling. One of these policies, based on the concept of critical path of a flowshop, outperforms the rest of policies for a wide range of scenarios.Ministerio de Ciencia e Innovación DPI2016-80750-

Bicriteria scheduling of a two-machine flowshop with sequence-dependent setup times

The official published version of the article can be found at the link below.A two-machine flowshop scheduling problem is addressed to minimize setups and makespan where each job is characterized by a pair of attributes that entail setups on each machine. The setup times are sequence-dependent on both machines. It is shown that these objectives conflict, so the Pareto optimization approach is considered. The scheduling problems considering either of these objectives are NP-hard , so exact optimization techniques are impractical for large-sized problems. We propose two multi-objective metaheurisctics based on genetic algorithms (MOGA) and simulated annealing (MOSA) to find approximations of Pareto-optimal sets. The performances of these approaches are compared with lower bounds for small problems. In larger problems, performance of the proposed algorithms are compared with each other. Experimentations revealed that both algorithms perform very similar on small problems. Moreover, it was observed that MOGA outperforms MOSA in terms of the quality of solutions on larger problems.Partial Funding from EPSRC under grant EP/D050863/1

Heuristics for two-machine flowshop scheduling with setup times and an availability constraint

2006-2007 > Academic research: refereed > Publication in refereed journalAccepted ManuscriptPublishe

Approximability of two-machine no-wait flowshop scheduling with availability constraints

2002-2003 > Academic research: refereed > Publication in refereed journalAccepted ManuscriptPublishe

Heuristics for two-machine flowshop scheduling with setup times and an availability constraint

This paper studies the two-machine flowshop scheduling problem with anticipatory setup times and an availability constraint imposed on only one of the machines where interrupted jobs can resume their operations. We present a heuristic algorithm from Wang and Cheng to minimize makespan and use simulation to determine the actual error bound

Deterministic Assembly Scheduling Problems: A Review and Classification of Concurrent-Type Scheduling Models and Solution Procedures

Many activities in industry and services require the scheduling of tasks that can be concurrently executed, the most clear example being perhaps the assembly of products carried out in manufacturing. Although numerous scientific contributions have been produced on this area over the last decades, the wide extension of the problems covered and the lack of a unified approach have lead to a situation where the state of the art in the field is unclear, which in turn hinders new research and makes translating the scientific knowledge into practice difficult. In this paper we propose a unified notation for assembly scheduling models that encompass all concurrent-type scheduling problems. Using this notation, the existing contributions are reviewed and classified into a single framework, so a comprehensive, unified picture of the field is obtained. In addition, a number of conclusions regarding the state of the art in the topic are presented, as well as some opportunities for future research.Ministerio de Ciencia e Innovación español DPI2016-80750-

An approximation scheme for two-machine flowshop scheduling with setup times and an availability constraint

2006-2007 > Academic research: refereed > Publication in refereed journalAccepted ManuscriptPublishe

Heuristics for scheduling a two-stage hybrid flow shop with parallel batching machines: application at a hospital sterilisation plant

The model of a two-stage hybrid (or flexible) flow shop, with sequence-independent uniform setup times, parallel batching machines and parallel batches has been analysed with the purpose of reducing the number of tardy jobs and the makespan in a sterilisation plant. Jobs are processed in parallel batches by multiple identical parallel machines. Manual operations preceding each of the two stages have been dealt with as machine setup with standardised times and are sequence-independent. A mixed-integer model is proposed. Two heuristics have been tested on real benchmark data from an existing sterilisation plant: constrained size of parallel batches and fixed time slots. Computation experiments performed on combinations of machines and operator numbers suggest balancing the two stages by assigning operators proportionally to the setup time requirements

Joint scheduling of jobs and preventive maintenance operations in the flowshop sequencing problem: A resolution with sequential and integrated strategies.

International audienceUsually, scheduling of maintenance operations and production sequencing are dealt with separately in the literature and, therefore, also in the industry. Given that maintenance affects available production time and elapsed production time affects the probability of machine failure, this interdependency seems to be overlooked in the literature. This paper presents a comparative study on joint production and preventive maintenance scheduling strategies regarding flowshop problems. The sequential strategy which consists of two steps: first scheduling the production jobs then inserting maintenance operations, taking the production schedule as a strong constraint. The integrated one which consists of simultaneously scheduling both maintenance and production activities based on a common representation of these two activities. For each strategy, a constructive heuristic and two meta-heuristics are proposed: NEH heuristic, Genetic algorithm and Taboo search. The goal is to optimize an objective function which takes into account both production and maintenance criteria. The proposed heuristics have been applied to non-standard test problems which represent joint production and maintenance benchmark flowshop scheduling problems taken from Benbouzid et al. (2003). A comparison of the solutions yielded by the heuristics developed in this paper with the heuristic solutions given by Taillard (1993) is undertaken with respect to the minimization of performance loss after maintenance insertion. The comparison shows that the proposed integrated GAs are clearly superior to all the analyzed algorithms