Miniaturized modular manipulator design for high precision assembly and manipulation tasks

In this paper, design and control issues for the development of miniaturized manipulators which are aimed to be used in high precision assembly and manipulation tasks are presented. The developed manipulators are size adapted devices, miniaturized versions of conventional robots based on well-known kinematic structures. 3 degrees of freedom (DOF) delta robot and a 2 DOF pantograph mechanism enhanced with a rotational axis at the tip and a Z axis actuating the whole mechanism are given as examples of study. These parallel mechanisms are designed and developed to be used in modular assembly systems for the realization of high precision assembly and manipulation tasks. In that sense, modularity is addressed as an important design consideration. The design procedures are given in details in order to provide solutions for miniaturization and experimental results are given to show the achieved performances

Modularity in robotic systems

Most robotic systems today are designed one at a time, at a high cost of time and money. This wasteful approach has been necessary because the industry has not established a foundation for the continued evolution of intelligent machines. The next generation of robots will have to be generic, versatile machines capable of absorbing new technology rapidly and economically. This approach is demonstrated in the success of the personal computer, which can be upgraded or expanded with new software and hardware at virtually every level. Modularity is perceived as a major opportunity to reduce the 6 to 7 year design cycle time now required for new robotic manipulators, greatly increasing the breadth and speed of diffusion of robotic systems in manufacturing. Modularity and its crucial role in the next generation of intelligent machines are the focus of interest. The main advantages that modularity provides are examined; types of modules needed to create a generic robot are discussed. Structural modules designed by the robotics group at the University of Texas at Austin are examined to demonstrate the advantages of modular design

Microfactory concept with bilevel modularity

There has been an increasing demand for miniaturization of products in the last decades. As a result of that, miniaturization and micro systems have become an important topic of research. As the technologies of micro manufacturing improve and are gradually started to be used, new devices have started to emerge in to the market. However, the miniaturization of the products is not paralleled to the sizes of the equipment used for their production. The conventional equipment for production of microparts is comparable in size and energy consumption to their counterparts in the macro world. The miniaturization of products and parts is slowly paving the way to the miniaturization of the production equipment and facilities, enabling efficient use of energy for production, improvement in material resource utilization and high speed and precision which in turn will lead to an increase in the amount of products produced more precisely. These led to the introduction of the microfactory concept which involves the miniaturization of the conventional production systems with all their features trying to facilitate the advantages that are given above. The aim of this thesis is to develop a module structure for production and assembly which can be cascaded with other modules in order to form a layout for the production of a specific product. The layout can also be changed in order to configure the microfactory for the production of another product. This feature brings flexibility to the system in the sense of product design and customization of products. Each module having its own control system, is able to perform its duty with the equipment placed into it. In order to form different layouts using the modules to build up a complete production chain, each module is equipped with necessary interface modules for the interaction and communication with the other process modules. In this work, the concept of process oriented modules with bilevel modularity is introduced for the development of microfactory modules. The first phase of the project is defined to be the realization of an assembly module and forms the content of this thesis. The assembly module contains parallel kinematics robots as manipulators which performs the assigned operations. One of the most important part here is to configure the structure of the module (control system/interface and communication units, etc.) which will in the future enable the easy integration of different process modules in order to form a whole microfactory which will have the ability to perform all phases of production necessary for the manufacturing of a product. The assembly module is a miniaturized version of the conventional factories (i.e. an assembly line) in such a way that the existing industrial standards are imitated within the modules of the microfactory. So that one who is familiar with the conventional systems can also be familiar with the construction of the realized miniature system and can easily setup the system according to the needs of the application. Thus, this is an important step towards the come in to use of the miniaturized production units in the industry. In order to achieve that kind of structure, necessary control hardware and software architecture are implemented which allows easy configuration of the system according to the processes. The modularity and reconfigurability in the software structure also have significant importance besides the modularity of the mechanical structure. The miniaturization process for the assembly cell includes the miniaturization of the parallel manipulators, transportation system in between the assembly nodes or in between different modules and the control system hardware. Visual sensor utilization for the visual feedback is enabled for the assembly process at the necessary nodes. The assembly module is developed and experiments are realized in order to test the performance of the module

Parallel manipulators: practical applications and kinematic design criteria. Towards the modular reconfigurable robots

Post-PrintModern robotic manipulators play an essential role in industry, developing several tasks in an easy way, enhancing the accuracy of the final product and reducing the executing time. Also they can be found in other fields as aerospace industry, several medical applications, gaming industry, and so on. In particular, the parallel manipulators have acquired a great relevance in the last years. Indeed, many research activities and projects deal with the study and develop-ment of this type of robots. Nevertheless, usually, a bilateral communication between industry and research does not exist, even among the different existing research areas. This causes a lack of knowledge regarding works that have been carried out, the ones that are under devel-opment and the possible future investigations. Hence, once a specific field of knowledge has acquired a certain level of maturity, it is convenient to reflect its current state of the art. In this sense, the authors of this paper present a review of the different fields in which parallel ma-nipulators have a significant participation, and also the most active research topics in the anal-ysis and design of these robots. Besides, several contributions of the authors to this field are cited.The authors wish to acknowledge the financial support received from the Spanish Government through the "Ministerio de Economía y Competitividad" (Project DPI2015-67626-P (MINECO/FEDER, UE)), the financial support from the Uni-versity of the Basque Country (UPV/EHU) under the program UFI 11/29 and the support to the research group, through the project with ref. IT949-16, given by the "Departamento de Educación, Política Lingüística y Cultura" of the Regional Government of the Basque Country

TUT-microfactory – a small-size, modular and sustainable production system

Part of: Seliger, Günther (Ed.): Innovative solutions : proceedings / 11th Global Conference on Sustainable Manufacturing, Berlin, Germany, 23rd - 25th September, 2013. - Berlin: Universitätsverlag der TU Berlin, 2013. - ISBN 978-3-7983-2609-5 (online). - http://nbn-resolving.de/urn:nbn:de:kobv:83-opus4-40276. - pp. 78-83.Micro and desktop factories are small size production systems suitable for fabricating and assembling small parts and products. The development originates in the early 1990’s Japan, where small machines were designed in order to save resources when producing small products. This paper introduces the modular TUTMicrofactory concept, developed at Tampere University of Technology during the past 15 years, and its applications. The sustainability of miniaturized production systems is discussed from three perspectives – environmental, economic and social. The main conclusion is that micro and desktop factories can remarkably enhance the sustainability of manufacturing from all these three perspectives

International Workshop on MicroFactories (IWMF 2012): 17th-20th June 2012 Tampere Hall Tampere, Finland

This Workshop provides a forum for researchers and practitioners in industry working on the diverse issues of micro and desktop factories, as well as technologies and processes applicable for micro and desktop factories. Micro and desktop factories decrease the need of factory floor space, and reduce energy consumption and improve material and resource utilization thus strongly supporting the new sustainable manufacturing paradigm. They can be seen also as a proper solution to point-of-need manufacturing of customized and personalized products near the point of need

Workshop on "Robotic assembly of 3D MEMS".

Proceedings of a workshop proposed in IEEE IROS'2007.The increase of MEMS' functionalities often requires the integration of various technologies used for mechanical, optical and electronic subsystems in order to achieve a unique system. These different technologies have usually process incompatibilities and the whole microsystem can not be obtained monolithically and then requires microassembly steps. Microassembly of MEMS based on micrometric components is one of the most promising approaches to achieve high-performance MEMS. Moreover, microassembly also permits to develop suitable MEMS packaging as well as 3D components although microfabrication technologies are usually able to create 2D and "2.5D" components. The study of microassembly methods is consequently a high stake for MEMS technologies growth. Two approaches are currently developped for microassembly: self-assembly and robotic microassembly. In the first one, the assembly is highly parallel but the efficiency and the flexibility still stay low. The robotic approach has the potential to reach precise and reliable assembly with high flexibility. The proposed workshop focuses on this second approach and will take a bearing of the corresponding microrobotic issues. Beyond the microfabrication technologies, performing MEMS microassembly requires, micromanipulation strategies, microworld dynamics and attachment technologies. The design and the fabrication of the microrobot end-effectors as well as the assembled micro-parts require the use of microfabrication technologies. Moreover new micromanipulation strategies are necessary to handle and position micro-parts with sufficiently high accuracy during assembly. The dynamic behaviour of micrometric objects has also to be studied and controlled. Finally, after positioning the micro-part, attachment technologies are necessary

Microrobots for wafer scale microfactory: design fabrication integration and control.

Future assembly technologies will involve higher automation levels, in order to satisfy increased micro scale or nano scale precision requirements. Traditionally, assembly using a top-down robotic approach has been well-studied and applied to micro-electronics and MEMS industries, but less so in nanotechnology. With the bloom of nanotechnology ever since the 1990s, newly designed products with new materials, coatings and nanoparticles are gradually entering everyone’s life, while the industry has grown into a billion-dollar volume worldwide. Traditionally, nanotechnology products are assembled using bottom-up methods, such as self-assembly, rather than with top-down robotic assembly. This is due to considerations of volume handling of large quantities of components, and the high cost associated to top-down manipulation with the required precision. However, the bottom-up manufacturing methods have certain limitations, such as components need to have pre-define shapes and surface coatings, and the number of assembly components is limited to very few. For example, in the case of self-assembly of nano-cubes with origami design, post-assembly manipulation of cubes in large quantities and cost-efficiency is still challenging. In this thesis, we envision a new paradigm for nano scale assembly, realized with the help of a wafer-scale microfactory containing large numbers of MEMS microrobots. These robots will work together to enhance the throughput of the factory, while their cost will be reduced when compared to conventional nano positioners. To fulfill the microfactory vision, numerous challenges related to design, power, control and nanoscale task completion by these microrobots must be overcome. In this work, we study three types of microrobots for the microfactory: a world’s first laser-driven micrometer-size locomotor called ChevBot，a stationary millimeter-size robotic arm, called Solid Articulated Four Axes Microrobot (sAFAM), and a light-powered centimeter-size crawler microrobot called SolarPede. The ChevBot can perform autonomous navigation and positioning on a dry surface with the guidance of a laser beam. The sAFAM has been designed to perform nano positioning in four degrees of freedom, and nanoscale tasks such as indentation, and manipulation. And the SolarPede serves as a mobile workspace or transporter in the microfactory environment

Autonomous Systems, Robotics, and Computing Systems Capability Roadmap: NRC Dialogue

Contents include the following: Introduction. Process, Mission Drivers, Deliverables, and Interfaces. Autonomy. Crew-Centered and Remote Operations. Integrated Systems Health Management. Autonomous Vehicle Control. Autonomous Process Control. Robotics. Robotics for Solar System Exploration. Robotics for Lunar and Planetary Habitation. Robotics for In-Space Operations. Computing Systems. Conclusion