Micro-electroforming metallic bipolar electrodes for mini-DMFC stacks

This paper describes the development of metallic bipolar plate fabrication using micro-electroforming process for mini-DMFC (direct methanol fuel cell) stacks. Ultraviolet (UV) lithography was used to define micro-fluidic channels using a photomask and exposure process. Micro-fluidic channels mold with 300 micrometers thick and 500 micrometers wide were firstly fabricated in a negative photoresist onto a stainless steel plate. Copper micro-electroforming was used to replicate the micro-fluidic channels mold. Following by sputtering silver (Ag) with 1.2 micrometers thick, the metallic bipolar plates were completed. The silver layer is used for corrosive resistance. The completed mini-DMFC stack is a 2x2 cm2 fuel cell stack including a 1.5x1.5 cm2 MEA (membrane electrode assembly). Several MEAs were assembly into mini-DMFC stacks using the completed metallic bipolar plates. All test results showed the metallic bipolar plates suitable for mini-DMFC stacks. The maximum output power density is 9.3mW/cm2 and current density is 100 mA/cm2 when using 8 vol. % methanol as fuel and operated at temperature 30 degrees C. The output power result is similar to other reports by using conventional graphite bipolar plates. However, conventional graphite bipolar plates have certain difficulty to be machined to such micro-fluidic channels. The proposed micro-electroforming metallic bipolar plates are feasible to miniaturize DMFC stacks for further portable 3C applications.Comment: Submitted on behalf of EDA Publishing Association (http://irevues.inist.fr/handle/2042/16838

Electrochemical investigation of platinum nanoparticles supported on carbon nanotubes as cathode electrocatalysts for direct methanol fuel cell

Magister Scientiae - MScThe particles of the Pt metal were well dispersed on carbon nanotubes when EG was used and in isopropanol poor dispersion was observed and no further investigation was done on them. The platinum wt% on the supports observed from EDS was 21.8, 19.10 and 16.74wt% for Pt/EMWCNT, Pt/LPGCNT and Pt/ commercial CNT respectively. Pt/LPGMWCNT showed high electro-catalytic activity of 2.48 mA and active surface area of 76 m2/g, toward oxygen reduction, observed from cyclic voltammogram in iv sulfuric acid. Pt/LPGMWCNT also showed better tolerance toward methanol, however it was not highly active towards methanol, and hence the methanol oxidation peak current observed between 0.75 and 08 potential was the smallest. In this study a wide range of instruments was used to characterize the properties and behavior of Platinum nanoparticles on multi-wall carbon nanotubes. To add to the already mentioned, Scanning electrochemical microscopy (SEM), proton induced x-ray emission (PIXE), scanning electrochemical microscopy (SECM) and Brunauer-Emmett Tellar (BET) were also used.South Afric

Proton Exchange Membrane Fuel Cells (PEMFCs)

The proton exchange membrane fuel cell is an electrochemical energy conversion device, which transforms a fuel such as hydrogen and an oxidant such as oxygen in ambient air into electricity with heat and water byproducts. The device is more efficient than an internal combustion engine because reactants are directly converted into energy through a one-step electrochemical reaction. Fuel cells combined with water electrolyzers, which electrochemically split water into hydrogen and oxygen using renewable energy sources such as solar, mitigate global warming concerns with reduced carbon dioxide emissions. This collection of papers covers recent advancements in fuel cell technology aimed at reducing cost, improving performance, and extending durability, which are perceived as crucial for a successful commercialization. Almost all key materials, as well as their integration into a cell, are discussed: the bus plates that collect the electrical current, the gas diffusion medium that distributes the reactants over catalysts promoting faster reactions, and the membrane separating oxygen and hydrogen gases and closing the electrical circuit by transporting protons. Fuel cell operation below the freezing point of water and with impure reactant streams, which impacts durability, is also discussed

Micro-electroforming metallic bipolar electrodes for mini-DMFC stacks

This paper describes the development of metallic bipolar plate fabrication using micro-electroforming process for mini-DMFC (direct methanol fuel cell) stacks. Ultraviolet (UV) lithography was used to define micro-fluidic channels using a photomask and exposure process. Micro-fluidic channels mold with 300 mu m thick and 500 mu m wide were firstly fabricated in a negative photoresist onto a stainless steel plate. Copper micro-electroforming was used to replicate the micro-fluidic channels mold. Following by sputtering silver (Ag) with 1.2 mu m thick, the metallic bipolar plates were completed. The silver layer is used for corrosive resistance. The completed mini-DMFC stack is a 3.5 x 3.5 cm(2) fuel cell stack including a 1.5 x 1.5 cm(2) MEA (membrane electrode assembly). Several MEAs were assembly into mini-DMFC stacks using the completed metallic bipolar plates. All test results showed the metallic bipolar plates suitable for mini-DMFC stacks. The maximum output power density is 9.3 mW/cm(2) and current density is 100 mA/cm(2) when using 8 vol.% methanol as fuel and operated at temperature 30A degrees C. The output power result is similar to other reports by using conventional graphite bipolar plates. However, conventional graphite bipolar plates have certain difficulty to be machined to such micro-fluidic channels. The proposed micro-electroforming metallic bipolar plates are feasible to miniaturize DMFC stacks for further portable 3C applications