Methodology for analysis of TSV stress induced transistor variation and circuit performance

As continued scaling becomes increasingly difficult, 3D integration with through silicon vias (TSVs) has emerged as a viable solution to achieve higher bandwidth and power efficiency. Mechanical stress induced by thermal mismatch between TSVs and the silicon bulk arising during wafer fabrication and 3D integration, is a key constraint. In this work, we propose a complete flow to characterize the influence of TSV stress on transistor and circuit performance. First, we analyze the thermal stress contour near the silicon surface with single and multiple TSVs through both finite element analysis (FEA) and linear superposition methods. Then, the biaxial stress is converted to mobility and threshold voltage variations depending on transistor type and geometric relation between TSVs and transistors. Next, we propose an efficient algorithm to calculate circuit variation corresponding to TSV stress based on a grid partition approach. Finally, we discuss a TSV pattern optimization strategy, and employ a series of 17-stage ring oscillators using 40 nm CMOS technology as a test case for the proposed approach

Study of through-silicon-vias (TSVs) induced transistor variation

Thesis (S.M.)--Massachusetts Institute of Technology, Dept. of Electrical Engineering and Computer Science, 2011.Cataloged from PDF version of thesis.Includes bibliographical references (p. 83-85).As continued scaling becomes increasingly difficult, 3D integration has emerged as a viable solution to achieve higher bandwidth and power efficiency. Through-siliconvias (TSVs), which directly connect stacked structures die-to-die, is one of the key techniques enabling 3D integration. The process steps and physical presence of TSVs, however, may generate a stress-induced thermal mismatch between TSVs and the silicon bulk. These effects could further perturb the performance of nearby electronic structures, particularly transistors, diodes, and associated circuits. This thesis presents a comprehensive study to characterize, analyze and model the impact of TSV-induced stress impact on device and circuit performance and its interaction with polysilicon and shallow-trench-isolation (STI) layout pattern density. A test chip is designed with multiplexing test circuits providing measurements of key parameters of a large number of devices. These devices under test (DUTs) have layouts that explore a range of TSV and device layout choices in the design of experiments (DOEs). The test chip uses a scan chain approach combined with low-leakage and low-variation switches and Kelvin sensing connections, which provide access to detailed analog device characteristics in large arrays of test devices. A test circuit and an Ioff measurement method is designed to perform off-chip wafer probe testing measurement. In addition, a finite element analysis model is constructed to mimic realistic TSV structures and processes. A complete flow and methodology to analyze transistor characteristics and circuit performance under the influence of TSV stress is proposed. An efficient algorithm is also proposed to simulate full-chip circuit variation under the impact of TSV stress based on a grid partition approach. Test cases corresponding to the aforementioned test chip are simulated for comparison with measurement data.by Li Yu.S.M

Strain-Engineered MOSFETs

This book brings together new developments in the area of strain-engineered MOSFETs using high-mibility substrates such as SIGe, strained-Si, germanium-on-insulator and III-V semiconductors into a single text which will cover the materials aspects, principles, and design of advanced devices, their fabrication and applications. The book presents a full TCAD methodology for strain-engineering in Si CMOS technology involving data flow from process simulation to systematic process variability simulation and generation of SPICE process compact models for manufacturing for yield optimization

Placement for fast and reliable through-silicon-via (TSV) based 3D-IC layouts

The objective of this research is to explore the feasibility of addressing the major performance and reliability problems or issues, such as wirelength, stress-induced carrier mobility variation, temperature, and quality trade-offs, found in three-dimensional integrated circuits (3D ICs) that use through-silicon vias (TSVs) at placement stage. Four main works that support this goal are included. In the first work, wirelength of TSV-based 3D ICs is the main focus. In the second work, stress-induced carrier mobility variation in TSV-based 3D ICs is examined. In the third work, temperature inside TSV-based 3D ICs is investigated. In the final work, the quality trade-offs of TSV-based 3D-IC designs are explored. In the first work, a force-directed, 3D, and gate-level placement algorithm that efficiently handles TSVs is developed. The experiments based on synthesized benchmarks indicate that the developed algorithm helps generate GDSII layouts of 3D-IC designs that are optimized in terms of wirelength. In addition, the impact of TSVs on other physical aspects of 3D-IC designs is also studied by analyzing the GDSII layouts. In the second work, the model for carrier mobility variation caused by TSV and STI stresses is developed as well as the timing analysis flow considering the stresses. The impact of TSV and STI stresses on carrier mobility variation and performance of 3D ICs is studied. Furthermore, a TSV-stress-driven, force-directed, and 3D placement algorithm is developed. It exploits carrier mobility variation, caused by stress around TSVs after fabrication, to improve the timing and area objectives during placement. In addition, the impact of keep-out zone (KOZ) around TSVs on stress, carrier mobility variation, area, wirelength, and performance of 3D ICs is studied. In the third work, two temperature-aware global placement algorithms are developed. They exploit die-to-die thermal coupling in 3D ICs to improve temperature during placement. In addition, a framework used to evaluate the results from temperature-aware global placements is developed. The main component of the framework is a GDSII-level thermal analysis that considers all structures inside a TSV-based 3D IC while computing temperature. The developed placers are compared with several state-of-the-art placers published in recent literature. The experimental results indicate that the developed algorithms help improve the temperature of 3D ICs effectively. In the final work, three block-level design styles for TSV-based die-to-wafer bonded 3D ICs are discussed. Several 3D-IC layouts in the three styles are manually designed. The main difference among these layouts is the position of TSVs. Finally, the area, wirelength, timing, power, temperature, and mechanical stress of all layouts are compared to explore the trade-offs of layout quality.PhDCommittee Chair: Lim, Sung Kyu; Committee Member: Bakir, Muhannad; Committee Member: Kim, Hyesoon; Committee Member: Mukhopadhyay, Saibal; Committee Member: Swaminathan, Madhava

Impact of Mechanical Stress on the Full Chip Timing for Through-Silicon-Via-based 3-D ICs

Abstract-In this paper, we study the impact of throughsilicon-via (TSV) and shallow trench isolation (STI) stress on the timing variations of 3-D IC. We also propose the first systematic TSV-STI-stress-aware timing analysis and show how to optimize layouts for better performance. First, we generate a stress contour map with an analytical radial stress model for TSV. We also develop a stress model for STI from finite element analysis results. Then, depending on geometric relation between TSVs, STI, and transistors, the tensile and compressive stresses are converted to hole and electron mobility variations. Mobility-variation-aware cell library and netlist are generated and incorporated into an industrial engine for timing analysis of 3-D IC. We observe that TSV stress and STI stress interact with each other, and rise and fall time react differently to stress and relative locations with respect to both TSVs and STIs. Overall, TSV-STI-stress-induced timing variations can be as much as ±15% at the cell level. Thus, as an application to layout optimization, we exploit the stress-induced mobility enhancement to improve performance of 3-D ICs. We show that stress-aware layout perturbation could reduce cell delay by up to 23.37% and critical path delay by 6.67% in our test case

A Framework for TSV based 3D-IC to Analyze Aging and TSV Thermo-mechanical stress on Soft Errors

The CMOS aging, transient effects, and TSV thermomechanical stress degrade the resilience of 3D-ICs. The transients effects lead to soft errors and aggravated with the CMOS Bias temperature instability (BTI). In this paper, we analyze detrimental transient and BTI effect on soft error rate (SER) in 3D-ICs. However, TSV thermomechanical stress presents a considerable benefit by enhancing the critical charge (Qc) and reduce the SER due to decrease in the threshold voltage and increase in mobility of carriers in transistor present out of keep-out-zone and useful range. Therefore we propose a framework to evaluate the effect of transient, BTI, and TSV thermomechanical stress on critical charge and SER in 3D-ICs. Subsequently, through HSPICE simulation we show that for a lifetime of ten years and on the topmost layer of stacked 3D-IC, the reduction in SER of NAND gate by 5.12% - 9.05% and in 6T SRAM 2.51% - 4.76% and 3.77% - 5.64% decrease for storing 0 and 1 respectively

Study of the impact of lithography techniques and the current fabrication processes on the design rules of tridimensional fabrication technologies

Working for the photolithography tool manufacturer leader sometimes gives me the impression of how complex and specific is the sector I am working on. This master thesis topic came with the goal of getting the overall picture of the state-of-the-art: stepping out and trying to get a helicopter view usually helps to understand where a process is in the productive chain, or what other firms and markets are doing to continue improvingUniversidad de sevilla.Máster Universitario en Microelectrónica: Diseño y Aplicaciones de Sistemas Micro/Nanométrico

Optimizing the integration and energy efficiency of through silicon via-based 3D interconnects

The aggressive scaling of CMOS process technology has been driving the rapid growth of the semiconductor industry for more than three decades. In recent years, the performance gains enabled by CMOS scaling have been increasingly challenged by highlyparasitic on-chip interconnects as wire parasitics do not scale at the same pace. Emerging 3D integration technologies based on vertical through-silicon vias (TSVs) promise a solution to the interconnect performance bottleneck, along with reduced fabrication cost and heterogeneous integration. As TSVs are a relatively recent interconnect technology, innovative test structures are required to evaluate and optimise the process, as well as extract parameters for the generation of design rules and models. From the circuit designer’s perspective, critical TSV characteristics are its parasitic capacitance, and thermomechanical stress distribution. This work proposes new test structures for extracting these characteristics. The structures were fabricated on a 65nm 3D process and used for the evaluation of that technology. Furthermore, as TSVs are implemented in large, densely interconnected 3D-system-on-chips (SoCs), the TSV parasitic capacitance may become an important source of energy dissipation. Typical low-power techniques based on voltage scaling can be used, though this represents a technical challenge in modern technology nodes. In this work, a novel TSV interconnection scheme is proposed based on reversible computing, which shows frequencydependent energy dissipation. The scheme is analysed using theoretical modelling, while a demonstrator IC was designed based on the developed theory and fabricated on a 130nm 3D process.EThOS - Electronic Theses Online ServiceEngineering and Physical Science Research Council (EPSRC)GBUnited Kingdo