3D printing assisted development of bioinspired structure and device for advanced engineering

Smart materials with bio-inspired structure and stimuli responsive features can sense the external and internal condition changes, such as temperature, light intensity, pH or ion concentration. Those unique functions have been widely utilized in cutting edge engineering applications, such as flexible sensors, soft robotics and tissue engineering. Meanwhile, conventional manufacturing methods such as moulding, and lithography-based microfabrication still represent the mainstream force in scale up manufacturing. Considerable limitations for these technologies, such as on demand rapid prototyping, the high cost and low-volume production, remain to be overcome. In this PhD project, I explored the advanced manufacturing in facilitating the complex structure, with higher controllability, lower prototyping cost and extended applications (flexible sensors, soft robots, biomedical devices, etc.). The key practice is to utilize the high resolution 3D printing technology to create dedicated bio inspired structures based on functional materials. Combined with advanced micro/nano engineering, we have achieved a variety of techniques/prototypes for future applications, such as optical control, micro-fluidic and bio-medical systems, etc

Investigating silicone oil emulsification in eye chamber models

The emulsification of silicone oil in intraocular liquid is an unwanted complication occurring after retinal detachment repair. The repair surgery consists of removing most of the intraocular liquid and replacing it by a tamponade fluid. Silicone oils with dynamic viscosities in the range 1-5 Pa s are often used as tamponades due to their high biocompatibility and chemical stability. Emulsification of the oil can occur during the tamponade stay in the eye chamber and the droplets can potentially lead to loss of or impairment of vision. The aim of the project is to establish the mechanisms by which the silicone oil emulsifies and understand the different factors involved in this phenomenon. Two potential emulsification mechanisms have been studied using experimental investigations. A 3D model of the eye chamber, driven by a stepper-motor reproducing the eye geometry and saccadic motion, was developed to study the first hypothesis of bulk emulsification at the interface between oil-aqueous phases. The stability of the interface was investigated over an extensive range of experimental scenarios, supported by analytical and numerical calculations. The addition of surfactant to the aqueous phase modelled the effect of surface-active molecules on the interfacial properties. Low viscosity ratio, low interfacial tension and strong inertial motion resulted in large deformation of the oil-aqueous interface but did not result in interface breakup and droplet formation. Bulk emulsification was therefore excluded as the mechanism causing the oil droplets formation. The second hypothesis concerned the stability of the three-phase contact line (TPCL) between the two liquid phases and the retinal surface. Hydrophobic silane coatings on flat solid substrates were used as a first approximation of the retina. The TPCL motion and stability was studied on uncoated and coated substrates. Above a critical substrate speed, the drag of the TPCL by the substrate led to a transition from partial to complete wetting of the liquid, leaving an oil film on the surface. The presence of printed silane features affected the dewetting of the TPCL and led to the destabilization of the oil film into shorter oil strands pinned to the feature. The shape of the oil strands depended on the surface energies and contact angles, and the oil strand length and width increased with increasing substrate velocity and feature width. However, none of the pinned droplets detached from the features under the motions accessible by the set-up and by the stepper motor device. The bulk emulsification hypothesis was reported to be the mechanism responsible in much of the literature on this topic. The experimental findings reported here indicate that surface-driven emulsification is more likely to be responsible of oil droplet formation. Confirmation of the hypothesis requires further investigation to establish which physiological and flow conditions will promote detachment of SiOil droplets from surface features

Energy harvesting from body motion using rotational micro-generation

Autonomous system applications are typically limited by the power supply operational lifetime when battery replacement is difficult or costly. A trade-off between battery size and battery life is usually calculated to determine the device capability and lifespan. As a result, energy harvesting research has gained importance as society searches for alternative energy sources for power generation. For instance, energy harvesting has been a proven alternative for powering solar-based calculators and self-winding wristwatches. Thus, the use of energy harvesting technology can make it possible to assist or replace batteries for portable, wearable, or surgically-implantable autonomous systems. Applications such as cardiac pacemakers or electrical stimulation applications can benefit from this approach since the number of surgeries for battery replacement can be reduced or eliminated. Research on energy scavenging from body motion has been investigated to evaluate the feasibility of powering wearable or implantable systems. Energy from walking has been previously extracted using generators placed on shoes, backpacks, and knee braces while producing power levels ranging from milliwatts to watts. The research presented in this paper examines the available power from walking and running at several body locations. The ankle, knee, hip, chest, wrist, elbow, upper arm, side of the head, and back of the head were the chosen target localizations. Joints were preferred since they experience the most drastic acceleration changes. For this, a motor-driven treadmill test was performed on 11 healthy individuals at several walking (1-4 mph) and running (2-5 mph) speeds. The treadmill test provided the acceleration magnitudes from the listed body locations. Power can be estimated from the treadmill evaluation since it is proportional to the acceleration and frequency of occurrence. Available power output from walking was determined to be greater than 1mW/cm³ for most body locations while being over 10mW/cm³ at the foot and ankle locations. Available power from running was found to be almost 10 times higher than that from walking. Most energy harvester topologies use linear generator approaches that are well suited to fixed-frequency vibrations with sub-millimeter amplitude oscillations. In contrast, body motion is characterized with a wide frequency spectrum and larger amplitudes. A generator prototype based on self-winding wristwatches is deemed to be appropriate for harvesting body motion since it is not limited to operate at fixed-frequencies or restricted displacements. Electromagnetic generation is typically favored because of its slightly higher power output per unit volume. Then, a nonharmonic oscillating rotational energy scavenger prototype is proposed to harness body motion. The electromagnetic generator follows the approach from small wind turbine designs that overcome the lack of a gearbox by using a larger number of coil and magnets arrangements. The device presented here is composed of a rotor with multiple-pole permanent magnets having an eccentric weight and a stator composed of stacked planar coils. The rotor oscillations induce a voltage on the planar coil due to the eccentric mass unbalance produced by body motion. A meso-scale prototype device was then built and evaluated for energy generation. The meso-scale casing and rotor were constructed on PMMA with the help of a CNC mill machine. Commercially available discrete magnets were encased in a 25mm rotor. Commercial copper-coated polyimide film was employed to manufacture the planar coils using MEMS fabrication processes. Jewel bearings were used to finalize the arrangement. The prototypes were also tested at the listed body locations. A meso-scale generator with a 2-layer coil was capable to extract up to 234 µW of power at the ankle while walking at 3mph with a 2cm³ prototype for a power density of 117 µW/cm³. This dissertation presents the analysis of available power from walking and running at different speeds and the development of an unobtrusive miniature energy harvesting generator for body motion. Power generation indicates the possibility of powering devices by extracting energy from body motion

Articles indexats publicats per investigadors del Campus de Terrassa: 2013

Aquest informe recull els 228 treballs publicats per 177 investigadors/es del Campus de Terrassa en revistes indexades al Journal Citation Report durant el 2013Preprin

The smart contact lens: from an artificial iris to a contact lens display

Contactlenzen zijn ruim gekend als passieve hulpmiddelen voor visuele correctie, maar in het laatste decennium is er een nieuw onderzoeksdomein ontstaan naar zogenaamde 'slimme' contactlenzen. Door het toevoegen van elektronische componenten en andere actieve elementen kunnen nieuwe functionaliteiten aan contactlenzen worden gegeven zoals het meten van biomedische parameters, actieve visuscorrectie en Augmented Reality. Met het oog op potentiele toepassingen in actieve visuscorrectie en Augmented Reality, werd er in dit onderzoek werd gekeken hoe klassieke LCD technologie geïntegreerd kan worden in contactlenzen. Gebaseerd op bestaande fabricagemethoden van flexibele beeldschermen werd een nieuw productieproces opgesteld dat toeliet om een sferisch vervormde vloeibaarkristal-cel te produceren die dun genoeg was om in een contactlens geïntegreerd to worden. Hierna werden de eerste mogelijke applicaties zoals een artificiële iris en een actieve multifocaallens verkend en werd er gekeken wat de verdere uitdagingen waren om tot een heus contactlensbeeldscherm te komen

Self-folding 3D micro antennas for implantable medical devices

Tese de Doutoramento em Engenharia Biomédica.Recent advances in device miniaturization have been enabling smart and small implantable medical devices. These are often powered by bulky batteries whose dimensions represent one of the major bottlenecks on further device miniaturization. However, alternative powering methods, such as electromagnetic waves, do not rely on stored energy and are capable of providing high energy densities per unit of area, thus increasing the potential for device miniaturization. Hence, we envision an implanted medical device with an integrated miniaturized antenna, capable of receiving a radiofrequency signal from an exterior source, and converting it to a DC signal, thus enabling remote powering. This thesis addresses the analysis, design, fabrication and characterization of novel 3D micro antennas that can be integrated on 500 × 500 × 500 μm3 cubic devices, and used for wireless power transfer purposes. The analysis is built upon the theory of electrically small antennas in lossy media, and the antenna design takes into consideration miniaturization techniques which are compatible with the antenna fabrication process. For the antenna fabrication, a methodology that combines conventional planar photolithography techniques and self-folding was used. While photolithography allows the easy patterning of virtually every desired planar antenna configuration with reproducible feature precision, and the flexibility to easily and precisely change the antenna geometry and size, self-folding allows assembly of the fabricated planar patterns into a 3D structure in a highly parallel and scalable manner. After fabrication, we characterized the fabricated antennas by measuring their S-parameters and radiation patterns, demonstrating their efficacy at 2 GHz when immersed in dispersive media such as water. This step required the development and test of multiple characterization setups based on connectors, RF probes and transmission lines and the use of an anechoic chamber. Moreover, we successfully show that the antennas can wireless transfer energy to power an LED, highlighting a proof of concept for practical applications. Our findings suggest that self-folding micro antennas could provide a viable solution for powering tiny micro devices.Os recentes avanços das tecnologias de miniaturização têm permitido o desenvolvimento de dispositivos médicos implantáveis inteligentes e mais pequenos. Estes são muitas vezes alimentados por baterias volumosas cujas dimensões limitam o nível de miniaturização alcançável por um micro dispositivo. No entanto, existem formas alternativas de alimentar estes dispositivos que não dependem de energia armazenada, tais como ondas eletromagnéticas, que são capazes de providenciar uma elevada densidade de energia por unidade de área, aumentando assim o potencial de miniaturização dos dispositivos. Desta forma, visionamos um dispositivo médico implantado, com uma antena miniaturizada e integrada, capaz de receber um sinal de rádio frequência a partir de uma fonte externa, e convertê-lo num sinal DC, permitindo assim a alimentação remota do aparelho. Esta tese apresenta a análise, desenho, fabrico e caracterização de micro antenas 3D, passíveis de serem integradas em micro dispositivos cúbicos (500 × 500 × 500 μm3), e utilizadas para fins de transferência de energia sem fios. A análise assenta na teoria das antenas eletricamente pequenas em meios com perdas, e o design da antena considera técnicas de miniaturização de antenas. Para o fabrico da antena foi utilizada uma metodologia que combina técnicas de fotolitografia planar e auto-dodragem (self-folding). Enquanto a fotolitografia permite a padronização de virtualmente todos os tipos de configurações planares de forma precisa, reprodutível, e com a flexibilidade para se mudar rapidamente a geometria e o tamanho da antena, o self-folding permite a assemblagem dos painéis planares fabricados numa estrutura 3D. Depois do fabrico, as antenas foram caracterizadas medindo os seus parâmetros S e diagramas de radiação, demonstrando a sua eficácia a 2 GHz quando imersas num meio dispersivo, tal como água. Esta etapa exigiu o desenvolvimento e teste de várias setups de caracterização com base em conectores, sondas de RF e linhas de transmissão, e ainda o uso de uma câmara anecóica. Além disso, mostramos com sucesso que as micro antenas podem receber e transferir o energia para um LED acendendo-o, destacando assim esta prova de conceito para aplicações práticas. Os nossos resultados sugerem que estas micro antenas auto-dobráveis podem fornecer uma solução viável para alimentar micro dispositivos implantáveis muito pequenos.Fundação para a Ciência e a Tecnologia (FCT) bolsa SFRH/BD/63737/2009

Advances in materials strategies, circuit designs, and informatics for wearable, flexible and stretchable electronics with medical and robotic applications

The future of medical electronics should be flexible, stretchable and skin-integrated. While modern electronics become increasing smaller, faster and energy efficient, the designs remain bulky and rigid due to materials and processing limitations. The miniaturization of health monitoring devices in wearable form resembles a significant progress towards the next-generation medical electronics. However, there are still key challenges in these wearable electronics associated with medical-grade sensing precision, reliable wireless powering, and materials strategy for skin-integration. Here, I present a series of systematic studies from materials strategies, circuit design to signal processing on skin-mounted electronic wearable devices. Several types of Epidermal Electronic Systems (EES) develop applications in dermatology, cardiology, rehabilitation, and wireless powering. For skin hydration measurement, fundamental studies of electrode configurations and skin-electrode impedance reveal the optimal sensor design. Furthermore, wireless operation of hydration sensor was made possible with direct integration on skin, and on porous substrates that collect and analyze sweats. Additionally, I present an epidermal multi-functional sensing platform that could provide a control-feedback loop through electromyogram and current stimulation; and a mechano-acoustic device that could capture vibrations from muscle, heart, and throat as diagnostic tools or human-machine interface. I developed a modularized epidermal radio-frequency energy transfer epidermal device to eliminate batteries and power cables for wearable electronics. Finally, I present a clinical study that validates a commercialized ESS on patients with nerve disorders for electromyography monitoring during peripheral nerve and spinal cord surgeries

Aerospace medicine and biology: A cumulative index to a continuing bibliography (supplement 306)

This publication is a cumulative index to the abstracts contained in the Supplements 294 through 305 of Aerospace Medicine and Biology: A Continuing Bibliography. It includes seven indexes - subject, personal author, corporate source, foreign technology, contract number, report number, and accession number

Design, manufacturing and characterisation of a wireless flexible pressure sensor system for the monitoring of the gastro-intestinal tract

Ingestible motility capsule (IMC) endoscopy holds a strong potential in providing advanced diagnostic capabilities within the small intestine with higher patient tolerance for pathologies such as irritable bowel syndrome, gastroparesis and chronic abdominal amongst others. Currently state-of-the art IMCs are limited by the use of obstructive off-the-shelf sensing modules that are unable to provide multi-site tactile monitoring of the Gastro-Intestinal tract. In this work a novel 12 mm in diameter by 30 mm in length IMC is presented that utilises custom-built flexible, thin-film, biocompatible, wireless and highly sensitive tactile pressure sensors arrays functionalising the capsule shell. The 150 μm thick, microstructured, PDMS flexible passive pressure sensors are wirelessly powered and interrogated, and are capable of detecting pressure values ranging from 0.1 kPa up to 30 kPa with a 0.1 kPa resolution. A novel bottom-up wafer-scale microfabrication process is presented which enables the development of these ultra-dense, self-aligned, scalable and uniquely addressable flexible wireless sensors with high yield (>80%). This thesis also presents an innovative metallisation microfabrication process on soft-elastomeric substrates capable to withstand without failure of the tracks 180o bending, folding and iterative deformation such as to allow conformable mapping of these sensors. A custom-built and low-cost reflectometer system was also designed, built and tested within the capsule that can provide a fast (100 ms) and accurate extraction (±0.1 kPa) of their response. In vitro and in vivo characterisation of the developed IMC device is also presented, facilitated respectively via the use of a biomimetic phantom gut and via live porcine subjects. The capsule device was found to successfully capture respiration, low-amplitude and peristaltic motility of the GI tract from multiple sites of the capsule.UK Engineering & Physical Sciences Research Council (EPSRC) through the Programme Grant Sonopill (EP/K034537/2)James Watt Scholarshi