Signal Injection as a Fault Detection Technique

Double frequency tests are used for evaluating stator windings and analyzing the temperature. Likewise, signal injection on induction machines is used on sensorless motor control fields to find out the rotor position. Motor Current Signature Analysis (MCSA), which focuses on the spectral analysis of stator current, is the most widely used method for identifying faults in induction motors. Motor faults such as broken rotor bars, bearing damage and eccentricity of the rotor axis can be detected. However, the method presents some problems at low speed and low torque, mainly due to the proximity between the frequencies to be detected and the small amplitude of the resulting harmonics. This paper proposes the injection of an additional voltage into the machine being tested at a frequency different from the fundamental one, and then studying the resulting harmonics around the new frequencies appearing due to the composition between injected and main frequencies

Sensorless Commissioning and Control of High Anisotropy Synchronous Motor Drives

L'abstract è presente nell'allegato / the abstract is in the attachmen

Modelling and detection of faults in axial-flux permanent magnet machines

The development of various topologies and configurations of axial-flux permanent magnet machine has spurred its use for electromechanical energy conversion in several applications. As it becomes increasingly deployed, effective condition monitoring built on reliable and accurate fault detection techniques is needed to ensure its engineering integrity. Unlike induction machine which has been rigorously investigated for faults, axial-flux permanent magnet machine has not. Thus in this thesis, axial-flux permanent magnet machine is investigated under faulty conditions. Common faults associated with it namely; static eccentricity and interturn short circuit are modelled, and detection techniques are established. The modelling forms a basis for; developing a platform for precise fault replication on a developed experimental test-rig, predicting and analysing fault signatures using both finite element analysis and experimental analysis. In the detection, the motor current signature analysis, vibration analysis and electrical impedance spectroscopy are applied. Attention is paid to fault-feature extraction and fault discrimination. Using both frequency and time-frequency techniques, features are tracked in the line current under steady-state and transient conditions respectively. Results obtained provide rich information on the pattern of fault harmonics. Parametric spectral estimation is also explored as an alternative to the Fourier transform in the steady-state analysis of faulty conditions. It is found to be as effective as the Fourier transform and more amenable to short signal-measurement duration. Vibration analysis is applied in the detection of eccentricities; its efficacy in fault detection is hinged on proper determination of vibratory frequencies and quantification of corresponding tones. This is achieved using analytical formulations and signal processing techniques. Furthermore, the developed fault model is used to assess the influence of cogging torque minimization techniques and rotor topologies in axial-flux permanent magnet machine on current signal in the presence of static eccentricity. The double-sided topology is found to be tolerant to the presence of static eccentricity unlike the single-sided topology due to the opposing effect of the resulting asymmetrical properties of the airgap. The cogging torque minimization techniques do not impair on the established fault detection technique in the single-sided topology. By applying electrical broadband impedance spectroscopy, interturn faults are diagnosed; a high frequency winding model is developed to analyse the impedance-frequency response obtained

Advances in Rotating Electric Machines

It is difficult to imagine a modern society without rotating electric machines. Their use has been increasing not only in the traditional fields of application but also in more contemporary fields, including renewable energy conversion systems, electric aircraft, aerospace, electric vehicles, unmanned propulsion systems, robotics, etc. This has contributed to advances in the materials, design methodologies, modeling tools, and manufacturing processes of current electric machines, which are characterized by high compactness, low weight, high power density, high torque density, and high reliability. On the other hand, the growing use of electric machines and drives in more critical applications has pushed forward the research in the area of condition monitoring and fault tolerance, leading to the development of more reliable diagnostic techniques and more fault-tolerant machines. This book presents and disseminates the most recent advances related to the theory, design, modeling, application, control, and condition monitoring of all types of rotating electric machines

Stator inter-turn faults diagnosis in induction motors using zero-sequence signal injection

This study presents a strategy for stator inter-turn faults diagnosis in induction motors (IMs) operating under timevariable load and time-variable speed conditions. The strategy consists in injecting a zero-sequence high-frequency signal in order to analyse variations in the stator inductances. Incipient stator inter-turn faults are detected by a simple signal processing of the derivatives of the currents. A feature of the strategy is that the zero-sequence high-frequency signal is generated by the inverter that feeds the machine, without modifying the standard space vector modulation of the IM-drive. Experimental results show that faults representing <1% of the stator winding can be detected, as well as the phase location of the fault, validating this proposal.Fil: Otero, Marcial. Universidad Nacional de Río Cuarto. Facultad de Ciencias Exactas Fisicoquímicas y Naturales. Instituto de Investigaciones en Tecnologías Energéticas y Materiales Avanzados. - Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Córdoba. Instituto de Investigaciones en Tecnologías Energéticas y Materiales Avanzados; ArgentinaFil: de la Barrera, Pablo Martin. Universidad Nacional de Río Cuarto. Facultad de Ciencias Exactas Fisicoquímicas y Naturales. Instituto de Investigaciones en Tecnologías Energéticas y Materiales Avanzados. - Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Córdoba. Instituto de Investigaciones en Tecnologías Energéticas y Materiales Avanzados; ArgentinaFil: Bossio, Guillermo Rubén. Universidad Nacional de Río Cuarto. Facultad de Ciencias Exactas Fisicoquímicas y Naturales. Instituto de Investigaciones en Tecnologías Energéticas y Materiales Avanzados. - Consejo Nacional de Investigaciones Científicas y Técnicas. Centro Científico Tecnológico Conicet - Córdoba. Instituto de Investigaciones en Tecnologías Energéticas y Materiales Avanzados; ArgentinaFil: Leidhold, Roberto. Otto-von-Guericke-Universität Magdeburg; Alemani

A Test Procedure to Evaluate Magnets Thermal Time Constant of Permanent Magnet Machines

Thanks to their high torque density, permanent magnet synchronous motors (PMSMs) currently represent the most competitive solution in the electrification processes involving transports and energy production. However, it is known how the torque production of PMSMs is strictly related to the temperature of the permanent magnets (PMs) since the latter affects control performance and efficiency. This issue thus makes necessary the thermal analysis of the machine under consideration. In this scenario, the determination of the PMs thermal time constant covers a pivotal role in implementing an accurate thermal model of PMSMs. Therefore, this paper aims at proposing an experimental test procedure to evaluate the PMs thermal time constant of PMSMs. The proposed procedure can be applied to any PMSM type without being affected by factors such as rotor lamination, shaft, and PM distribution. In this way, accurate and reliable results are obtained. The experimental validation has been carried out on four PMSMs, with different rotor structures, sizes, power, and voltage/current levels. Experimental results demonstrate the validity of the proposed method

Online monitoring of turn insulation deterioration in mains-fed induction machines using online surge testing

The development of an online method for the early detection of a stator turn insulation deterioration is the objective of the research at hand. A high percentage of motor breakdowns is related to the failure of the stator insulation system. Since most of the stator insulation failures originate in the breakdown of the turn-to-turn insulation, the research in this realm is of great significance. Despite the progress that has been made in the field of stator turn fault detection methods, the most popular and the best known ones are still limited to the detection of solid turn faults. The time span between a solid turn fault and the breakdown of the primary insulation system can be as short as a few seconds. Therefore, it is desirable to develop a method capable of detecting the deterioration of the turn insulation as early as possible and prior to the development of a solid turn fault. The different stresses that cause the aging of the insulation and eventually lead to failure are described as well as the various patterns of an insulation failure. A comprehensive literature survey shows the methods presently used for the monitoring of the turn insulation. Up to now no well-tested and reliable online method that can find the deterioration of the turn insulation is available. The most commonly used turn insulation test is the surge test, which, however, is performed only when the motor is out of service and disconnected from the supply. So far no research at all has been conducted on the application of an online surge test. The research at hand examines the applicability of the surge test to an operating machine. Various topologies of online surge testing are examined with regard to their practicability and their limitations. The most practical configuration is chosen for further analysis, implementation and development. Moreover, practical challenges are presented by the non-idealities of the induction machine like the eccentricity of the rotor and the rotor slotting, and have to be taken into account. Two solutions to eliminate the influence of the rotor position on the surge waveform are presented. Even though the basic concepts of online surge testing can be validated experimentally by a machine with a solid turn fault, it is preferable to use a machine with a deteriorated turn insulation. Therefore, a method, which does not require complex and expensive hardware, to experimentally emulate the turn insulation breakdown is implemented. The concepts at any stage of the work are supported by simulations and experimental results. In addition, the theory of surge testing is further developed by giving new definitions of the test's sensitivity, i.e., the frequency sensitivity and the error area ratio (EAR) sensitivity.Ph.D.Committee Chair: Thomas G. Habetler; Committee Member: Deepakraj M. Divan; Committee Member: J. Rhett Mayor; Committee Member: Linda S. Milor; Committee Member: Ronald G. Harle