Heuristic Solutions for Loading in Flexible Manufacturing Systems

Production planning in flexible manufacturing system deals with the efficient organization of the production resources in order to meet a given production schedule. It is a complex problem and typically leads to several hierarchical subproblems that need to be solved sequentially or simultaneously. Loading is one of the planning subproblems that has to addressed. It involves assigning the necessary operations and tools among the various machines in some optimal fashion to achieve the production of all selected part types. In this paper, we first formulate the loading problem as a 0-1 mixed integer program and then propose heuristic procedures based on Lagrangian relaxation and tabu search to solve the problem. Computational results are presented for all the algorithms and finally, conclusions drawn based on the results are discussed

Comparative Study Between Mixed Model Assembly Line And Flexible Assembly Line Based On Cost Minimization Approach [TS167. F278 2008 f rb].

Mixed Model Assembly Line are widely used to produce different models as per customer's demands. Barisan Penggabungan Model Campuran digunakan secara meluas untuk menghasilkan model-model yang berbeza mengikut kehendak pelanggan

Comparative Study Between Mixed Model Assembly Line And Flexible Assembly Line Based On Cost Minimization Approach [TS167. F278 2008 f rb].

Mixed Model Assembly Line are widely used to produce different models as per customer's demands. Barisan Penggabungan Model Campuran digunakan secara meluas untuk menghasilkan model-model yang berbeza mengikut kehendak pelanggan

Overview on: sequencing in mixed model flowshop production line with static and dynamic context

In the present work a literature overview was given on solution techniques considering basic as well as more advanced and consequently more complex arrangements of mixed model flowshops. We first analyzed the occurrence of setup time/cost; existing solution techniques are mainly focused on permutation sequences. Thereafter we discussed objectives resulting in the introduction of variety of methods allowing resequencing of jobs within the line. The possibility of resequencing within the line ranges from 1) offline or intermittent buffers, 2) parallel stations, namely flexible, hybrid or compound flowshops, 3) merging and splitting of parallel lines, 4) re-entrant flowshops, to 5) change job attributes without physically interchanging the position. In continuation the differences in the consideration of static and dynamic demand was studied. Also intermittent setups are possible, depending on the horizon and including the possibility of resequencing, four problem cases were highlighted: static, semi dynamic, nearly dynamic and dynamic case. Finally a general overview was given on existing solution methods, including exact and approximation methods. The approximation methods are furthermore divided in two cases, know as heuristics and methaheuristic

Trends and topics in IJPR from 1961 to 2017:a statistical history

This paper studies the history of the International Journal of Production Research (IJPR) by analysing the topics that have received the most attention in each of the journal’s publication years. Text mining exposed for scrutiny the most frequently mentioned and cited terms contained in the titles, abstracts and keywords of IJPR papers. Analyses suggest that the triad of scheduling/optimisation/simulation and supply-chain-related topics have been IJPR’s mainstays, but valuable opportunities remain for relevant topics that have not yet been concurrently and frequently studied. Results also show that terms related to sustainability and risk management topics have gained recent relevance. In addition, IJPR appears to complement its modelling technique focus with empirical methodological approaches to provide a well-balanced perspective, since the ‘case study’ term is common. Finally, a linear relationship is found between the number of papers that have covered certain topics and the number of citations those topics have received, highlighting which topics had fewer or more citations than expected, given the number of papers that covered those topics. IJPR stands as one of the most prestigious and established journals in its field and the results from this study indicate the evolving interests of the field for over half a century

Intelligent Simulation Modeling of a Flexible Manufacturing System with Automated Guided Vehicles

Although simulation is a very flexible and cost effective problem solving technique, it has been traditionally limited to building models which are merely descriptive of the system under study. Relatively new approaches combine improvement heuristics and artificial intelligence with simulation to provide prescriptive power in simulation modeling. This study demonstrates the synergy obtained by bringing together the "learning automata theory" and simulation analysis. Intelligent objects are embedded in the simulation model of a Flexible Manufacturing System (FMS), in which Automated Guided Vehicles (AGVs) serve as the material handling system between four unique workcenters. The objective of the study is to find satisfactory AGV routing patterns along available paths to minimize the mean time spent by different kinds of parts in the system. System parameters such as different part routing and processing time requirements, arrivals distribution, number of palettes, available paths between workcenters, number and speed of AGVs can be defined by the user. The network of learning automata acts as the decision maker driving the simulation, and the FMS model acts as the training environment for the automata network; providing realistic, yet cost-effective and risk-free feedback. Object oriented design and implementation of the simulation model with a process oriented world view, graphical animation and visually interactive simulation (using GUI objects such as windows, menus, dialog boxes; mouse sensitive dynamic automaton trace charts and dynamic graphical statistical monitoring) are other issues dealt with in the study

An optimization model for material supply scheduling at mixed-model assembly lines

This study is motivated by a real case study and addresses the material supply problem at assembly lines. The aim of the study is to optimally schedule the delivery of raw material at assembly lines while using the minimum number of vehicles. To cope with the problem an original mixed integer linear programming model has been proposed based on the assumptions and constraints observed in the case study. The validity of the model has been examined by solving several real cases and analysing different scenarios. The results of the study show the efficiency and effectiveness of the model.CC BY-NC-ND 4.0</p