Multi-Actuated Vehicle Control and Path Planning/Tracking at Handling Limits

The increasing requirements for vehicle safety along with the impressive progress in vehicle actuation technologies have motivated manufacturers to equip vehicles with multiple control actuations that enhance handling and stability. Moreover, multiple control objectives arise in vehicle dynamics control problems, such as yaw rate control and rollover prevention, therefore, vehicle control problems can be defined as multi-actuation multi-objective vehicle control problems. Recently, the importance of integrating vehicle control systems has been highlighted in the literature. This integration allows us to prevent the potential conflicting control commands that could be generated by individual controllers. Existing studies on multi-actuated vehicle control offer a coordinated control design that shares the required control effort between the actuations. However, they mostly lack an appropriate strategy for considering the differences among vehicle actuations in their energy usage, capabilities, and effectiveness in any given vehicle states. Therefore, it is very important to develop a cost-performance strategy for optimally controlling multi-actuated vehicles. In this thesis, a prioritization model predictive control design is proposed for multi-actuated vehicles with multiple control objectives. The designed controller prioritizes the control actuations and control objectives based on, respectively, their advantages and their importance, and then combines the priorities such that a low priority actuation will not kick in unless a high priority objective demands it. The proposed controller is employed for several actuations, including electronic limited slip differential (ELSD), front/rear torque shifting, and differential braking. In this design, differential braking is engaged only when it is necessary, thus limiting or avoiding its disadvantages such as speed reduction and maintenance. In addition, the proposed control design includes a detailed analysis of the above-mentioned actuations in terms of modelling, control, and constraints. A new vehicle prediction model is designed for integrated lateral and roll dynamics that considers the force coupling effect and allows for the optimal control of front/rear torque distribution. The existing methods for ELSD control may result in chattering or unwanted oversteering yaw moments. To resolve this problem, a dynamic model is first designed for the ELSD clutch to properly estimate the clutch torque. This ELSD model is then used to design an intelligent ELSD controller that resolves the issues mentioned above. Experimental tests with two different vehicles are also carried out to evaluate the performance of the prioritization MPC controller in real-time. The results verify the capability of the controller in properly activating the control actuations with the designed priorities to improve vehicle handling and stability in different driving maneuvers. In addition, the test results confirm the performance of the designed ELSD model in ELSD clutch torque estimation and in enabling the controller to prevent unwanted oversteering yaw moments. The designed stability controller is extended to use for emergency collision avoidance in autonomous vehicles. This extension in fact addresses a local path planning/tracking problem with control objectives prioritized as: 1) collision avoidance, 2) vehicle stability, and 3) tracking the desired path. The controller combines a conservative form of torque/brake vectoring with front steering to improve the lateral agility and responsiveness of the vehicle in emergency collision avoidance scenarios. In addition, a contingency MPC controller is designed with two parallel prediction horizons - a nominal horizon and a contingency horizon - to maintain avoidance in identified road condition uncertainties. The performance of the model predictive controllers is evaluated in software simulations with high fidelity CarSim models, in which different sets of actuation configurations in various driving and road conditions are assessed. In addition, the effectiveness of the local path planning/tracking controller is evaluated in several emergency and contingency collision avoidance scenarios

Model-based control for automotive applications

The number of distributed control systems in modern vehicles has increased exponentially over the past decades. Today’s performance improvements and innovations in the automotive industry are often resolved using embedded control systems. As a result, a modern vehicle can be regarded as a complex mechatronic system. However, control design for such systems, in practice, often comes down to time-consuming online tuning and calibration techniques, rather than a more systematic, model-based control design approach. The main goal of this thesis is to contribute to a corresponding paradigm shift, targeting the use of systematic, model-based control design approaches in practice. This implies the use of control-oriented modeling and the specification of corresponding performance requirements as a basis for the actual controller synthesis. Adopting a systematic, model-based control design approach, as opposed to pragmatic, online tuning and calibration techniques, is a prerequisite for the application of state-of-the-art controller synthesis methods. These methods enable to achieve guarantees regarding robustness, performance, stability, and optimality of the synthesized controller. Furthermore, from a practical point-of-view, it forms a basis for the reduction of tuning and calibration effort via automated controller synthesis, and fulfilling increasingly stringent performance demands. To demonstrate these opportunities, case studies are defined and executed. In all cases, actual implementation is pursued using test vehicles and a hardware-in-the-loop setup. • Case I: Judder-induced oscillations in the driveline are resolved using a robustly stable drive-off controller. The controller prevents the need for re-tuning if the dynamics of the system change due to wear. A hardware-in-the-loop setup, including actual sensor and actuator dynamics, is used for experimental validation. • Case II: A solution for variations in the closed-loop behavior of cruise control functionality is proposed, explicitly taking into account large variations in both the gear ratio and the vehicle loading of heavy duty vehicles. Experimental validation is done on a heavy duty vehicle, a DAF XF105 with and without a fully loaded trailer. • Case III: A systematic approach for the design of an adaptive cruise control is proposed. The resulting parameterized design enables intuitive tuning directly related to comfort and safety of the driving behavior and significantly reduces tuning effort. The design is validated on an Audi S8, performing on-the-road experiments. • Case IV: The design of a cooperative adaptive cruise control is presented, focusing on the feasibility of implementation. Correspondingly, a necessary and sufficient condition for string stability is derived. The design is experimentally tested using two Citroën C4’s, improving traffic throughput with respect to standard adaptive cruise control functionality, while guaranteeing string stability of the traffic flow. The case studies consider representative automotive control problems, in the sense that typical challenges are addressed, being variable operating conditions and global performance qualifiers. Based on the case studies, a generic classification of automotive control problems is derived, distinguishing problems at i) a full-vehicle level, ii) an in-vehicle level, and iii) a component level. The classification facilitates a characterization of automotive control problems on the basis of the required modeling and the specification of corresponding performance requirements. Full-vehicle level functionality focuses on the specification of desired vehicle behavior for the vehicle as a whole. Typically, the required modeling is limited, whereas the translation of global performance qualifiers into control-oriented performance requirements can be difficult. In-vehicle level functionality focuses on actual control of the (complex) vehicle dynamics. The modeling and the specification of performance requirements are typically influenced by a wide variety of operating conditions. Furthermore, the case studies represent practical application examples that are specifically suitable to apply a specific set of state-of-the-art controller synthesis methods, being robust control, model predictive control, and gain scheduling or linear parameter varying control. The case studies show the applicability of these methods in practice. Nevertheless, the theoretical complexity of the methods typically translates into a high computational burden, while insight in the resulting controller decreases, complicating, for example, (online) fine-tuning of the controller. Accordingly, more efficient algorithms and dedicated tools are required to improve practical implementation of controller synthesis methods

Development of a Simulation based Powertrain Design Framework for Evaluation of Transient Soot Emissions from Diesel Engine Vehicles.

This dissertation presents the development of a modeling and simulation framework for diesel engine vehicles to enable soot emissions as a constraint in powertrain design and control. To this end, numerically efficient models for predicting temporallyresolved transient soot emissions are identified in the form of a third-order dual-input single-output (DISO) Volterra series from transient soot data recorded by integrating real-time (RT) vehicle level models in Engine-in-the-loop (EIL) experiments. It is shown that the prediction accuracy of transient soot significantly improves over the steady-state maps, while the model remains computationally efficient for systemslevel work. The evaluation of powertrain design also requires a systematic procedure for dealing with the issue that drivers potentially adapt their driving styles to a given design. In order to evaluate the implications of different powertrain design changes on transient soot production it is essential to compare these design changes on a consistent basis. This problem is explored in the context of longitudinal motion of a vehicle following a standard drive-cycle repeatedly. This dissertation develops a proportional-derivative (PD) type iterative learning based algorithm to synthesize driver actuator inputs that seek to minimize soot emissions using the Volterra series based transient soot models. The solution is compared to the one obtained using linear programming. Results show that about 19% reduction in total soot can be achieved for the powertrain design considered in about 40 iterations. The two contributions of this dissertation: development of computationally efficient system level transient soot models and the synthesis of driver inputs via iterative learning for reducing soot, both contribute to improving the art of modeling and simulation for diesel powertrain design and control.Ph.D.Mechanical EngineeringUniversity of Michigan, Horace H. Rackham School of Graduate Studieshttp://deepblue.lib.umich.edu/bitstream/2027.42/86386/1/ahlawatr_1.pd

Volume 3 – Conference

We are pleased to present the conference proceedings for the 12th edition of the International Fluid Power Conference (IFK). The IFK is one of the world’s most significant scientific conferences on fluid power control technology and systems. It offers a common platform for the presentation and discussion of trends and innovations to manufacturers, users and scientists. The Chair of Fluid-Mechatronic Systems at the TU Dresden is organizing and hosting the IFK for the sixth time. Supporting hosts are the Fluid Power Association of the German Engineering Federation (VDMA), Dresdner Verein zur Förderung der Fluidtechnik e. V. (DVF) and GWT-TUD GmbH. The organization and the conference location alternates every two years between the Chair of Fluid-Mechatronic Systems in Dresden and the Institute for Fluid Power Drives and Systems in Aachen. The symposium on the first day is dedicated to presentations focused on methodology and fundamental research. The two following conference days offer a wide variety of application and technology orientated papers about the latest state of the art in fluid power. It is this combination that makes the IFK a unique and excellent forum for the exchange of academic research and industrial application experience. A simultaneously ongoing exhibition offers the possibility to get product information and to have individual talks with manufacturers. The theme of the 12th IFK is “Fluid Power – Future Technology”, covering topics that enable the development of 5G-ready, cost-efficient and demand-driven structures, as well as individual decentralized drives. Another topic is the real-time data exchange that allows the application of numerous predictive maintenance strategies, which will significantly increase the availability of fluid power systems and their elements and ensure their improved lifetime performance. We create an atmosphere for casual exchange by offering a vast frame and cultural program. This includes a get-together, a conference banquet, laboratory festivities and some physical activities such as jogging in Dresden’s old town.:Group 8: Pneumatics Group 9 | 11: Mobile applications Group 10: Special domains Group 12: Novel system architectures Group 13 | 15: Actuators & sensors Group 14: Safety & reliabilit

Kinisi: A Platform for Autonomizing Off-Road Vehicles

This project proposed a modular system that would autonomize off-road vehicles while retaining full manual operability. This MQP team designed and developed a Level 3 autonomous vehicle prototype using an SAE Baja vehicle outfitted with actuators and exteroceptive sensors. At the end of the project, the vehicle had a drive-by-wire system, could localize itself using sensors, generate a map of its surroundings, and plan a path to follow a desired trajectory. Given a map, the vehicle could traverse a series of obstacles in an enclosed environment. The long- term goal is to alter the software system to make it modular and operate in real-time, so the vehicle can autonomously navigate off-road terrain to rescue and aid a distressed individual

Influence of Architecture Design on the Performance and Fuel Efficiency of Hydraulic Hybrid Transmissions

Hydraulic hybrids are a proven and effective alternative to electric hybrids for increasing the fuel efficiency of on-road vehicles. To further the state-of-the-art this work investigates how architecture design influences the performance, fuel efficiency, and controllability of hydraulic hybrid transmissions. To that end a novel neural network based power management controller was proposed and investigated for conventional hydraulic hybrids. This control scheme trained a neural network to generalize the globally optimal, though non-implementable, state trajectories generated by dynamic programming. Once trained the neural network was used for online prediction of a transmission’s optimal state trajectory during untrained cycles forming the basis of an implementable controller. During hardware-in-the-loop (HIL) testing the proposed control strategy improved fuel efficiency by up to 25.5% when compared with baseline approaches. To further improve performance and fuel efficiency a novel transmission architecture termed a Blended Hydraulic Hybrid was proposed and investigated. This novel architecture improves on existing hydraulic hybrids by partially decoupling power transmission from energy storage while simultaneously providing means to recouple the systems when advantageous. Optimal control studies showed the proposed architecture improved fuel efficiency over both baseline mechanical and conventional hydraulic hybrid transmissions. Effective system level and supervisory control schemes were also proposed for the blended hybrid. In order to investigate the concept’s feasibility a blended hybrid transmission was constructed and successfully tested on a HIL transmission dynamometer. Finally to investigate controllability and driver perception an SUV was retrofitted with a blended hybrid transmission. Successful on-road vehicle testing showcased the potential of this novel hybrid architecture as a viable alternative to more conventional electric hybrids in the transportation sector

State Estimation and Control of Active Systems for High Performance Vehicles

In recent days, mechatronic systems are getting integrated in vehicles ever more. While stability and safety systems such as ABS, ESP have pioneered the introduction of such systems in the modern day car, the lowered cost and increased computational power of electronics along with electrification of the various components has fuelled an increase in this trend. The availability of chassis control systems onboard vehicles has been widely studied and exploited for augmenting vehicle stability. At the same time, for the context of high performance and luxury vehicles, chassis control systems offer a vast and untapped potential to improve vehicle handling and the driveability experience. As performance objectives have not been studied very well in the literature, this thesis deals with the problem of control system design for various active chassis control systems with performance as the main objective. A precursor to the control system design is having complete knowledge of the vehicle states, including those such as the vehicle sideslip angle and the vehicle mass, that cannot be measured directly. The first half of the thesis is dedicated to the development of algorithms for the estimation of these variables in a robust manner. While several estimation methods do exist in the literature, there is still some scope of research in terms of the development of estimation algorithms that have been validated on a test track with extensive experimental testing without using research grade sensors. The advantage of the presented algorithms is that they work only with CAN-BUS data coming from the standard vehicle ESP sensor cluster. The algorithms are tested rigorously under all possible conditions to guarantee robustness. The second half of the thesis deals with the design of the control objectives and controllers for the control of an active rear wheel steering system for a high performance supercar and a torque vectoring algorithm for an electric racing vehicle. With the use of an active rear wheel steering, the driver’s confidence in the vehicle improves due a reduction in the lag between the lateral acceleration and the yaw rate, which allows drivers to push the vehicle harder on a racetrack without losing confidence in it. The torque vectoring algorithm controls the motor torques to improve the tire utilisation and increases the net lateral force, which allows professional drivers to set faster lap times

Vehicle dynamics virtual sensing and advanced motion control for highly skilled autonomous vehicles

This dissertation is aimed at elucidating the path towards the development of a future generation of highly-skilled autonomous vehicles (HSAV). In brief, it is envisaged that future HSAVs will be able to exhibit advanced driving skills to maintain the vehicle within stable limits in spite of the driving conditions (limits of handling) or environmental adversities (e.g. low manoeuvrability surfaces). Current research lines on intelligent systems indicate that such advanced driving behaviour may be realised by means of expert systems capable of monitoring the current vehicle states, learning the road friction conditions, and adapting their behaviour depending on the identified situation. Such adaptation skills are often exhibited by professional motorsport drivers, who fine-tune their driving behaviour depending on the road geometry or tyre-friction characteristics. On this basis, expert systems incorporating advanced driving functions inspired by the techniques seen on highly-skilled drivers (e.g. high body slip control) are proposed to extend the operating region of autonomous vehicles and achieve high-level automation (e.g. manoeuvrability enhancement on low-adherence surfaces). Specifically, two major research topics are covered in detail in this dissertation to conceive these expert systems: vehicle dynamics virtual sensing and advanced motion control. With regards to the former, a comprehensive research is undertaken to propose virtual sensors able to estimate the vehicle planar motion states and learn the road friction characteristics from readily available measurements. In what concerns motion control, systems to mimic advanced driving skills and achieve robust path-following ability are pursued. An optimal coordinated action of different chassis subsystems (e.g. steering and individual torque control) is sought by the adoption of a centralised multi-actuated system framework. The virtual sensors developed in this work are validated experimentally with the Vehicle-Based Objective Tyre Testing (VBOTT) research testbed of JAGUAR LAND ROVER and the advanced motion control functions with the Multi-Actuated Ground Vehicle “DevBot” of ARRIVAL and ROBORACE.Diese Dissertation soll den Weg zur Entwicklung einer zukünftigen Generation hochqualifizierter autonomer Fahrzeuge (HSAV) aufzeigen. Kurz gesagt, es ist beabsichtigt, dass zukünftige HSAVs fortgeschrittene Fahrfähigkeiten aufweisen können, um das Fahrzeug trotz der Fahrbedingungen (Grenzen des Fahrverhaltens) oder Umgebungsbedingungen (z. B. Oberflächen mit geringer Manövrierfähigkeit) in stabilen Grenzen zu halten. Aktuelle Forschungslinien zu intelligenten Systemen weisen darauf hin, dass ein solches fortschrittliches Fahrverhalten mit Hilfe von Expertensystemen realisiert werden kann, die in der Lage sind, die aktuellen Fahrzeugzustände zu überwachen, die Straßenreibungsbedingungen kennenzulernen und ihr Verhalten in Abhängigkeit von der ermittelten Situation anzupassen. Solche Anpassungsfähigkeiten werden häufig von professionellen Motorsportfahrern gezeigt, die ihr Fahrverhalten in Abhängigkeit von der Straßengeometrie oder den Reifenreibungsmerkmalen abstimmen. Auf dieser Grundlage werden Expertensysteme mit fortschrittlichen Fahrfunktionen vorgeschlagen, die auf den Techniken hochqualifizierter Fahrer basieren (z. B. hohe Schlupfregelung), um den Betriebsbereich autonomer Fahrzeuge zu erweitern und eine Automatisierung auf hohem Niveau zu erreichen (z. B. Verbesserung der Manövrierfähigkeit auf niedrigem Niveau) -haftende Oberflächen). Um diese Expertensysteme zu konzipieren, werden zwei große Forschungsthemen in dieser Dissertation ausführlich behandelt: Fahrdynamik-virtuelle Wahrnehmung und fortschrittliche Bewegungssteuerung. In Bezug auf erstere wird eine umfassende Forschung durchgeführt, um virtuelle Sensoren vorzuschlagen, die in der Lage sind, die Bewegungszustände der Fahrzeugebenen abzuschätzen und die Straßenreibungseigenschaften aus leicht verfügbaren Messungen kennenzulernen. In Bezug auf die Bewegungssteuerung werden Systeme zur Nachahmung fortgeschrittener Fahrfähigkeiten und zum Erzielen einer robusten Wegfolgefähigkeit angestrebt. Eine optimale koordinierte Wirkung verschiedener Fahrgestellsubsysteme (z. B. Lenkung und individuelle Drehmomentsteuerung) wird durch die Annahme eines zentralisierten, mehrfach betätigten Systemrahmens angestrebt. Die in dieser Arbeit entwickelten virtuellen Sensoren wurden experimentell mit dem Vehicle-Based Objective Tyre Testing (VBOTT) - Prüfstand von JAGUAR LAND ROVER und den fortschrittlichen Bewegungssteuerungsfunktionen mit dem mehrfach betätigten Bodenfahrzeug ”DevBot” von ARRIVAL und ROBORACE validiert