Towards a knowledge structuring framework for decision making within industry 4.0 paradigm

International audienceThis article discusses the importance of data and knowledge structuring to allow their exploitation in emergent context of industry of the future. The complexity of integrating knowledge into decision support systems is particularly due to the heterogeneity of knowledge sources and the large volume of data to be analyzed. This problematic is challenging in the context of high-speed machining of aeronautical mechanical parts because of the high quality and safety constraints requested in this business area. To answer the above problem, this paper proposes a new semantic modeling framework covering both generic business knowledge and real time data. The application to the proposed semantic models for decision aid perspective within the SmartEmma project is also discussed

A mathematical foundation to support bidirectional mappings between digital models: an application of multi-scale modelling in manufacturing

With manufacturing going through the Industry 4.0 revolution, a vast amount of data and information exchange leads to an increase in complexity of digitized manufacturing systems. To tackle such complexity, one solution is to design and operate a digital twin model under different levels of abstraction, with different levels of detail, according to the available information and scope of the model. To support efficient, coherent and stable information flows between models with different levels of detail, a mathematical structure, called a delta lens, has been explored and developed to support rigorous bidirectional transitions between the models. To support different types of abstractions in manufacturing, a hybrid delta lens has been proposed and its formal representation is developed to support the generalization of its structure and properties. Benefits of the proposed hybrid delta lenses are demonstrated through an application to an industrial case to support the modelling of an automatic, high-throughput assembly line

Using Pythagorean Fuzzy Sets (PFS) in Multiple Criteria Group Decision Making (MCGDM) Methods for Engineering Materials Selection Applications

The process of materials’ selection is very critical during the initial stages of designing manufactured products. Inefficient decision-making outcomes in the material selection process could result in poor quality of products and unnecessary costs. In the last century, numerous materials have been developed for manufacturing mechanical components in different industries. Many of these new materials are similar in their properties and performances, thus creating great challenges for designers and engineers to make accurate selections. Our main objective in this work is to assist decision makers (DMs) within the manufacturing field to evaluate materials alternatives and to select the best alternative for specific manufacturing purposes. In this research, new hybrid fuzzy Multiple Criteria Group Decision Making (MCGDM) methods are proposed for the material selection problem. The proposed methods tackle some challenges that are associated with the material selection decision making process, such as aggregating decision makers’ (DMs) decisions appropriately and modeling uncertainty. In the proposed hybrid models, a novel aggregation approach is developed to convert DMs crisp decisions to Pythagorean fuzzy sets (PFS). This approach gives more flexibility to DMs to express their opinions than the traditional fuzzy and intuitionistic sets (IFS). Then, the proposed aggregation approach is integrated with a ranking method to solve the Pythagorean Fuzzy Multi Criteria Decision Making (PFMCGDM) problem and rank the material alternatives. The ranking methods used in the hybrid models are the Pythagorean Fuzzy TOPSIS (The Technique for Order of Preference by Similarity to Ideal Solution) and Pythagorean Fuzzy COPRAS (COmplex PRoportional Assessment). TOPSIS and COPRAS are selected based on their effectiveness and practicality in dealing with the nature of material selection problems. In the aggregation approach, the Sugeno Fuzzy measure and the Shapley value are used to fairly distribute the DMs weight in the Pythagorean Fuzzy numbers. Additionally, new functions to calculate uncertainty from DMs recommendations are developed using the Takagai-Sugeno approach. The literature reveals some work on these methods, but to our knowledge, there are no published works that integrate the proposed aggregation approach with the selected MCDM ranking methods under the Pythagorean Fuzzy environment for the use in materials selection problems. Furthermore, the proposed methods might be applied, due to its novelty, to any MCDM problem in other areas. A practical validation of the proposed hybrid PFMCGDM methods is investigated through conducting a case study of material selection for high pressure turbine blades in jet engines. The main objectives of the case study were: 1) to investigate the new developed aggregation approach in converting real DMs crisp decisions into Pythagorean fuzzy numbers; 2) to test the applicability of both the hybrid PFMCGDM TOPSIS and the hybrid PFMCGDM COPRAS methods in the field of material selection. In this case study, a group of five DMs, faculty members and graduate students, from the Materials Science and Engineering Department at the University of Wisconsin-Milwaukee, were selected to participate as DMs. Their evaluations fulfilled the first objective of the case study. A computer application for material selection was developed to assist designers and engineers in real life problems. A comparative analysis was performed to compare the results of both hybrid MCGDM methods. A sensitivity analysis was conducted to show the robustness and reliability of the outcomes obtained from both methods. It is concluded that using the proposed hybrid PFMCGDM TOPSIS method is more effective and practical in the material selection process than the proposed hybrid PFMCGDM COPRAS method. Additionally, recommendations for further research are suggested

A manufacturing model to support data-driven applications for design and manufacture

This thesis is primarily concerned with conceptual work on the Manufacturing Model. The Manufacturing Model is an information model which describes the manufacturing capability of an enterprise. To achieve general applicability, the model consists of the entities that are relevant and important for any type of manufacturing firm, namely: manufacturing resources (e.g. machines, tools, fixtures, machining cells, operators, etc.), manufacturing processes (e.g. injection moulding, machining processes, etc.) and manufacturing strategies (e.g. how these resources and processes are used and organized). The Manufacturing Model is a four level model based on a de—facto standard (i.e. Factory, Shop, Cell, Station) which represents the functionality of the manufacturing facility of any firm. In the course of the research, the concept of data—driven applications has emerged in response to the need of integrated and flexible computer environments for the support of design and manufacturing activities. These data—driven applications require the use of different information models to capture and represent the company's information and knowledge. One of these information models is the Manufacturing Model. The value of this research work is highlighted by the use of two case studies, one related with the representation of a single machining station, and the other, the representation of a multi-cellular manufacturing facility of a high performance company

Virtual Manufacturing : Tools for improving Design and Production

International audienceThe research area "Virtual Manufacturing" can be defined as an integrated manufacturing environment which can enhance one or several levels of decision and control in manufacturing process. Several domains can be addressed: Product and Process Design, Process and Production Planning, Machine Tool, Robot and Manufacturing System. As automation technologies such as CAD/CAM have substantially shortened the time required to design products, Virtual Manufacturing will have a similar effect on the manufacturing phase thanks to the modelling, simulation and optimisation of the product and the processes involved in its fabrication

A Methodological Approach to Knowledge-Based Engineering Systems for Manufacturing

A survey of implementations of the knowledge-based engineering approach in different technological sectors is presented. The main objectives and techniques of examined applications are pointed out to illustrate the trends and peculiarities for a number of manufacturing field. Existing methods for the development of these engineering systems are then examined in order to identify critical aspects when applied to manufacturing. A new methodological approach is proposed to overcome some specific limitations that emerged from the above-mentioned survey. The aim is to provide an innovative method for the implementation of knowledge-based engineering applications in the field of industrial production. As a starting point, the field of application of the system is defined using a spatial representation. The conceptual design phase is carried out with the aid of a matrix structure containing the most relevant elements of the system and their relations. In particular, objectives, descriptors, inputs and actions are defined and qualified using categorical attributes. The proposed method is then applied to three case studies with different locations in the applicability space. All the relevant elements of the detailed implementation of these systems are described. The relations with assumptions made during the design are highlighted to validate the effectiveness of the proposed method. The adoption of case studies with notably different applications also reveals the versatility in the application of the method