188 research outputs found

    Flexure hinge-based lens manipulators: a concept survey

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    A typical, but still challenging application of compliant mechanisms with flexure hinges are lens manipulators. Especially in high precision optical systems those are common means to correct optical imaging errors. The requirements for lens manipulators with respect to the resolution of motion are in the order of nanometres and nanoradians. The kinematic concepts and embodiment considerations of manipulators are proprietary knowledge of the companies using them and there is almost no literature about general design considerations available. However, general kinematic principles can be found in patents and used to compare their underlying compliant mechanisms. Therefore, this paper presents a survey of certain kinematic manipulator concepts based on existing patents. The resolution and range of motion of the manipulators are estimated and put into perspective in the context of lens manipulation. The comparison of identified kinematic concepts is used to emphasize aspects of practical implementation and embodiment design of flexure hinges in lens manipulators. The findings are discussed with respect to the bending-torsion-stiffness ratio of flexure hinges and compliant mechanisms

    Design and control of a 6-degree-of-freedom precision positioning system

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    This paper presents the design and test of a6-degree-of-freedom (DOF) precision positioning system, which is assembledby two different 3-DOF precision positioning stages each driven by three piezoelectric actuators (PEAs). Based on the precision PEAs and flexure hinge mechanisms, high precision motion is obtained.The design methodology and kinematic characteristics of the6-DOF positioning system areinvestigated. According to an effective kinematic model, the transformation matrices are obtained, which is used to predict the relationship between the output displacement from the system arrangement and the amountof PEAsexpansion. In addition, the static and dynamic characteristics of the 6-DOF system have been evaluated by finite element method (FEM) simulation andexperiments. The design structure provides a high dynamic bandwidth withthe first naturalfrequency of 586.3 Hz.Decoupling control is proposed to solve the existing coupling motion of the 6-DOF system. Meanwhile, in order to compensate for the hysteresis of PEAs, the inverse Bouc-Wen model was applied as a feedforward hysteresis compensator in the feedforward/feedback hybrid control method. Finally, extensive experiments were performed to verify the tracking performance of the developed mechanism

    Mechatronic Model of a Compliant 3PRS Parallel Manipulator

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    Compliant mechanisms are widely used for instrumentation and measuring devices for their precision and high bandwidth. In this paper, the mechatronic model of a compliant 3PRS parallel manipulator is developed, integrating the inverse and direct kinematics, the inverse dynamic problem of the manipulator and the dynamics of the actuators and the control. The kinematic problem is solved, assuming a pseudo-rigid model for the deflection in the compliant revolute and spherical joints. The inverse dynamic problem is solved, using the Principle of Energy Equivalence. The mechatronic model allows the prediction of the bandwidth of the manipulator motion in the 3 degrees of freedom for a given control and set of actuators, helping in the design of the optimum solution. A prototype is built and validated, comparing experimental signals with the ones from the model.Authors would like to thank the Ministerio de Ciencia e Innovación of the Spanish government for funding the project PID2019-105262RB-I00

    Experimental Validation of the Kinematic Design of 3PRS Compliant Parallel Mechanisms

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    In this paper, a procedure for the kinematic design of a 3-PRS compliant parallel manipulator of 3 degrees of freedom is proposed. First, under the assumption of small displacements, the solid body kinematics of the 3-PRS has been studied, performing a comprehensive analysis of the inverse and forward kinematic problem, and calculating the rotations that the revolute and spherical flexure joints must perform. Then, after defining some design requirements and therefore the necessary displacements to fulfill, a design process based on the finite element calculations has been stablished, giving the necessary guidelines to reach the optimal solution on a 3-PRS compliant mechanism. Also, a prototype has been tested, using a coordinate measuring machine to verify its dimensions and the resulting displacements in the end effector and the actuated joints. Finally, those measurements have been compared with the FEM and the rigid body kinematics predictions, contrasting the validity of those two modelling approaches for the kinematic design of compliant mechanisms.The authors of this paper wish to acknowledge the financial support received from the Spanish Government via the Ministerio de Educación y Ciencia (Project DPI2011-22955) and Ministerio de Economía y Competitividad (Project DPI2015-64450-R), the ERDF of the European Union, the Government of the Basque Country (Project GIC07/78, IT445-10 and SAIOTEK 2013 SAI13/245, SPC13UN011), and the University of the Basque Country (Project EHUA13/30 and Zabalduz-2012). Thanks are also addressed to Dr. Jorge Presa and Alfonso Urzainki from Egile Corporation XXI for their valuable contributions

    Compliant parallel robot with 6 DOF

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    In this paper a patented parallel structure1 will be presented in which conventional bearings are replaced by flexure hinges made of pseudo-elastic shape memory alloy. The robot has six degrees of freedom and was developed for micro assembly tasks. Laboratory tests made with the robot using conventional bearings have shown that the repeatability was only a couple of 1/100 mm instead of the theoretical resolution of the platform of < 1 pm. Especially the slip-stick effects of the bearings decreased the positional accuracy. Because flexure hinges gam their mobility only by a deformation of matter, no backlash, friction and slip-stick-effects exist in flexure hinges. For this reason the repeatability of robots can be increased by using flexure hinges. Joints with different degrees of freedom had to be replaced in the structure. This has been done by a combination of flexure hinges with one rotational degree of freedom. FEM simulations for different designs of the hinges have been made to calculate the possible maximal angular deflections. The assumed maximal deflection of 20° of the hinges restricts the workspace of the robot to 28x28 mm with no additional rotation of the working platform. The deviations between the kinematic behavior of the compliant parallel mechanism and its rigid body model can be simulated with the FEM

    Type synthesis of freedom and constraint elements for design of flexure mechanisms

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