Flexible adaptation of iterative learning control with applications to synthetic bone graft manufacturing

Additive manufacturing processes are powerful tools; they are capable of fabricating structures without expensive structure specific tooling -- therefore structure designs can efficiently change from run-to-run -- and they can integrate multiple distinct materials into a single structure. This work investigates one such additive manufacturing process, micro-Robotic Deposition ($\mu$RD), and its utility in fabricating advanced architecture synthetic bone grafts. These bone grafts, also known as synthetic bone scaffolds, are highly porous three-dimensional structures that provide a matrix to support the natural process of bone remodeling. Ideally, the synthetic scaffold will stimulate complete bone healing in a skeletal defect site and also resorb with time so that only natural tissue remains. The objective of this research is to develop methods to integrate different regions with different porous microstructures into a single scaffold; there is evidence that scaffolds with designed regions of specific microstructures can be used to elicit a strong and directed bone ingrowth response that improves bone ingrowth rate and quality. The key contribution of this work is the development of a control algorithm that precisely places different build materials in specified locations, thereby the fabrication of advanced architecture scaffolds is feasible. Under previous control methods, designs were relegated to be composed of a single material. The control algorithm developed in this work is an adaptation of Iterative Learning Control (ILC), a control method that is typically best suited for mass manufacturing applications. This adaptation reorients the ILC framework such that it is more amenable to additive manufacturing systems, such as $\mu$RD. Control efficacy is demonstrated by the fabrication of advanced architecture scaffolds. Scaffolds with contoured forms, multiple domains with distinct porous microstructures, and hollow cavities are feasible when the developed controller is used in conjunction with a novel manufacturing workflow in which scaffolds are filled within patterned molds that support overhanging features. An additional application demonstrates controller performance on the robot positioning problem; this work has implications for additive manufacturing in general

The re-education of upper limb movement post stroke using iterative learning control mediated by electrical stimulation

An inability to perform tasks involving reaching is a common problem following stroke. Evidence supports the use of robotic therapy and electrical stimulation (ES) to reduce upper limb impairments following stroke, but current systems may not encourage maximal voluntary contribution from the participant. This study developed and tested iterative learning control (ILC) algorithms mediated by ES, using a purpose designed robotic workstation, for upper limb rehabilitation post stroke. Surface electromyography (EMG) which may be related to impaired performance and function was used to investigate seven shoulder and elbow muscle activation patterns in eight neurologically intact and five chronic stroke participants during nine tracking tasks. The participants’ forearm was supported using a hinged arm-holder, which constrained their hand to move in a two dimensional horizontal plane.Outcome measures taken prior to and after an intervention consisted of the Fugl-Meyer Assessment (FMA) and the Action Research Arm Test (ARAT), isometric force and error tracking. The intervention for stroke participants consisted of eighteen sessions in which a similar range of tracking tasks were performed with the addition of responsive electrical stimulation to their triceps muscle. A question set was developed to understand participants’ perceptions of the ILC system. Statistically significant improvements were measured (p?0.05) in: FMA motor score, unassisted tracking, and in isometric force. Statistically significant differences in muscle activation patterns were observed between stroke and neurologically intact participants for timing, amplitude and coactivation patterns. After the intervention significant changes were observed in many of these towards neurologically intact ranges. The robot–assisted therapy was well accepted and tolerated by the stroke participants. This study has demonstrated the feasibility of using ILC mediated by ES for upper limb stroke rehabilitation in the treatment of stroke patients with upper limb hemiplegia

Learning Feedback Terms for Reactive Planning and Control

With the advancement of robotics, machine learning, and machine perception, increasingly more robots will enter human environments to assist with daily tasks. However, dynamically-changing human environments requires reactive motion plans. Reactivity can be accomplished through replanning, e.g. model-predictive control, or through a reactive feedback policy that modifies on-going behavior in response to sensory events. In this paper, we investigate how to use machine learning to add reactivity to a previously learned nominal skilled behavior. We approach this by learning a reactive modification term for movement plans represented by nonlinear differential equations. In particular, we use dynamic movement primitives (DMPs) to represent a skill and a neural network to learn a reactive policy from human demonstrations. We use the well explored domain of obstacle avoidance for robot manipulation as a test bed. Our approach demonstrates how a neural network can be combined with physical insights to ensure robust behavior across different obstacle settings and movement durations. Evaluations on an anthropomorphic robotic system demonstrate the effectiveness of our work.Comment: 8 pages, accepted to be published at ICRA 2017 conferenc

A State Observer Based Methodology for Improving Control Schemes Employing Multiple Exogenous Feedforward Signals

Feedback control provides the basis of many different control schemes. However, even high gain feedback may be insufficient for processes requiring high precision or non-causal behavior such as micro additive manufacturing or metrology. Exogenous feedforward inputs can be sometimes be used to provide a solution in these circumstances. These signals are carefully trained such that they produce the desired response in their target system. However, the efficacy of these signals can be greatly diminished when the systems they are applied to have different initial conditions from the ones for which the signals were designed. This problem is magnified when multiple feedforward inputs are applied sequentially. The subtype of Iterative Learning Control, Basis Task Iterative Learning Control (BTILC) involves creation of multiple exogenous feedforward signals which correspond to various learned behaviors. These signals are then applied sequentially in order to produce more complex system outputs without explicitly applying the learning algorithm to those outputs. This makes it a prime example of a control scheme which suffers from the decreased signal efficacy discussed previously. This manuscript first generates a novel algorithmic solution to these issues leveraging state information observed in the feedforward signal training process; called an Informed State Correction (ISC). Then, it presents experimental results which demonstrate a performance increase of approximately 70% in BTILC control schemes implementing an ISC. These results represent a significant increase in the efficacy of BTILC and its applicability to real-world control scenarios. Furthermore, the ISC has been posed such that it can be applied to any control scheme employing multiple exogenous feedforward signals, where it may provide similar performance benefits.Dr. David HoelzleThe College of EngineeringNo embargoAcademic Major: Mechanical Engineerin