Data-based fault detection in chemical processes: Managing records with operator intervention and uncertain labels

Developing data-driven fault detection systems for chemical plants requires managing uncertain data labels and dynamic attributes due to operator-process interactions. Mislabeled data is a known problem in computer science that has received scarce attention from the process systems community. This work introduces and examines the effects of operator actions in records and labels, and the consequences in the development of detection models. Using a state space model, this work proposes an iterative relabeling scheme for retraining classifiers that continuously refines dynamic attributes and labels. Three case studies are presented: a reactor as a motivating example, flooding in a simulated de-Butanizer column, as a complex case, and foaming in an absorber as an industrial challenge. For the first case, detection accuracy is shown to increase by 14% while operating costs are reduced by 20%. Moreover, regarding the de-Butanizer column, the performance of the proposed strategy is shown to be 10% higher than the filtering strategy. Promising results are finally reported in regard of efficient strategies to deal with the presented problemPeer ReviewedPostprint (author's final draft

Bioengineering options and strategies for the optimization of anaerobic digestion processes

Anaerobic digestion (AD) is a complex biological process, and the microbial diversity and dynamics within the reactor needs to be understood and considered when process optimization is sought after. Microbial interactions such as competition, mutualism, antagonism and syntrophism affect the function and the survival of single species in the community; hence, they need to be understood for process improvement. Although the relationship between process performance and the microbial community structure is well established, changes in the community might occur without detectable changes in gas production and reactor performance. Recent molecular-based studies have highlighted the complexity of AD systems revealing the presence of several uncultivated species and the need for further research in this area. However, this information is still rarely used for process optimization. The integration of next generation sequencing technologies, such as 454-pyrosequencing, with other techniques, such as phospholipid-derived fatty acids analysis, can provide a holistic understanding of the microbial community. In addition, the in-depth phylogenetic resolution provided can aid environmental ecologists and engineers to better understand and optimize the AD process and consolidate the information collected to date

Application of AI in Chemical Engineering

A major shortcoming of traditional strategies is the fact that solving chemical engineering problems due to the highly nonlinear behavior of chemical processes is often impossible or very difficult. Today, artificial intelligence (AI) techniques are becoming useful due to simple implementation, easy designing, generality, robustness and flexibility. The AI includes various branches, namely, artificial neural network, fuzzy logic, genetic algorithm, expert systems and hybrid systems. They have been widely used in various applications of the chemical engineering field including modeling, process control, classification, fault detection and diagnosis. In this chapter, the capabilities of AI are investigated in various chemical engineering fields

Summary and recommendations on nuclear electric propulsion technology for the space exploration initiative

A project in Nuclear Electric Propulsion (NEP) technology is being established to develop the NEP technologies needed for advanced propulsion systems. A paced approach has been suggested which calls for progressive development of NEP component and subsystem level technologies. This approach will lead to major facility testing to achieve TRL-5 for megawatt NEP for SEI mission applications. This approach is designed to validate NEP power and propulsion technologies from kilowatt class to megawatt class ratings. Such a paced approach would have the benefit of achieving the development, testing, and flight of NEP systems in an evolutionary manner. This approach may also have the additional benefit of synergistic application with SEI extraterrestrial surface nuclear power applications

Dynamic Optimization on Quantum Hardware: Feasibility for a Process Industry Use Case

The quest for real-time dynamic optimization solutions in the process industry represents a formidable computational challenge, particularly within the realm of applications like model predictive control where rapid and reliable computations are critical. Conventional methods can struggle to surmount the complexities of such tasks. Quantum computing and quantum annealing emerge as avant-garde contenders to transcend conventional computational constraints. We convert a dynamic optimization problem, characterized by a system of differential equations, into a Quadratic Unconstrained Binary Optimization problem, enabling quantum computational approaches. The empirical findings synthesized from classical methods, simulated annealing, quantum annealing via D-Wave's quantum annealer, and hybrid solver methodologies, illuminate the intricate landscape of computational prowess essential for tackling complex and high-dimensional dynamic optimization problems. Our findings suggest that while quantum annealing is a maturing technology that currently does not outperform state-of-the-art classical solvers, continuous improvements could eventually aid in increasing efficiency within the chemical process industry.Comment: 17 pages, 5 figure

AI and OR in management of operations: history and trends

The last decade has seen a considerable growth in the use of Artificial Intelligence (AI) for operations management with the aim of finding solutions to problems that are increasing in complexity and scale. This paper begins by setting the context for the survey through a historical perspective of OR and AI. An extensive survey of applications of AI techniques for operations management, covering a total of over 1200 papers published from 1995 to 2004 is then presented. The survey utilizes Elsevier's ScienceDirect database as a source. Hence, the survey may not cover all the relevant journals but includes a sufficiently wide range of publications to make it representative of the research in the field. The papers are categorized into four areas of operations management: (a) design, (b) scheduling, (c) process planning and control and (d) quality, maintenance and fault diagnosis. Each of the four areas is categorized in terms of the AI techniques used: genetic algorithms, case-based reasoning, knowledge-based systems, fuzzy logic and hybrid techniques. The trends over the last decade are identified, discussed with respect to expected trends and directions for future work suggested

Demand response within the energy-for-water-nexus - A review. ESRI WP637, October 2019

A promising tool to achieve more flexibility within power systems is demand re-sponse (DR). End-users in many strands of industry have been subject to research up to now regarding the opportunities for implementing DR programmes. One sector that has received little attention from the literature so far, is wastewater treatment. However, case studies indicate that the potential for wastewater treatment plants to provide DR services might be significant. This review presents and categorises recent modelling approaches for industrial demand response as well as for the wastewater treatment plant operation. Furthermore, the main sources of flexibility from wastewater treatment plants are presented: a potential for variable electricity use in aeration, the time-shifting operation of pumps, the exploitation of built-in redundan-cy in the system and flexibility in the sludge processing. Although case studies con-note the potential for DR from individual WWTPs, no study acknowledges the en-dogeneity of energy prices which arises from a large-scale utilisation of DR. There-fore, an integrated energy systems approach is required to quantify system and market effects effectively

Meta-heuristic algorithms in car engine design: a literature survey

Meta-heuristic algorithms are often inspired by natural phenomena, including the evolution of species in Darwinian natural selection theory, ant behaviors in biology, flock behaviors of some birds, and annealing in metallurgy. Due to their great potential in solving difficult optimization problems, meta-heuristic algorithms have found their way into automobile engine design. There are different optimization problems arising in different areas of car engine management including calibration, control system, fault diagnosis, and modeling. In this paper we review the state-of-the-art applications of different meta-heuristic algorithms in engine management systems. The review covers a wide range of research, including the application of meta-heuristic algorithms in engine calibration, optimizing engine control systems, engine fault diagnosis, and optimizing different parts of engines and modeling. The meta-heuristic algorithms reviewed in this paper include evolutionary algorithms, evolution strategy, evolutionary programming, genetic programming, differential evolution, estimation of distribution algorithm, ant colony optimization, particle swarm optimization, memetic algorithms, and artificial immune system

Self-organizing migrating algorithm in model predictive control: Case study on semi-batch chemical reactor

Control of complex nonlinear systems brings challenges in the controller design. One of methods how to cope with this challenge is the usage of advanced optimization methods. This work presents application of self-organizing migrating algorithm (SOMA) in control of the semi-batch reactor. The reactor is used in chromium recycling process in leather industry. Because of the complexity of this semi-batch reactor control, the model predictive control (MPC) approach is used. The MPC controller includes self-organizing migrating algorithm (SOMA) for the optimization of the control sequence