Delamination resistant composites by interleaving bio-based long-chain polyamide nanofibers through optimal control of fiber diameter and fiber morphology

In this work an innovative electrospinning system is proposed that simultaneously has an adequate temperature resistance, a high increase in mode I (þ51%) and mode II (þ96%) delamination performance and can be commercially produced. Interleaving nanofibrous veils can potentially solve the issue of the limited delamination resistance encountered in composite laminates, but industrial upscaling has always been impeded by one or more critical factors. These constraining factors include a limited temperature stability of the nanofibers, a lack in simultaneous mode I and II delamination performance increase and the complexity of the electrospinning system because non-commercial polymers or specialty nanofibers (e.g. coaxial) are required. In this paper, a robust electrospinning system is proposed that is the first to overcome all major hurdles to make nanofiber toughening industrially viable. A new class of nanofibers based on biosourced polyamide 11 and its poly(ether-block-amide) co-polymers is used to deal with those shortcomings. The nanofibers have tuneable diameters down to 50 nm and cross-section morphologies ranging from circular to ribbon-shaped. The key to this work is the fundamental underpinning of the toughening effect using a broad range of interleaves with different mechanical and thermal properties, fiber diameters and fiber morphologies, all produced from the same bio-based base polymer. Generally, round and thin nanofibers performed better than larger and ribbon-like fibers. The relationship between the fiber morphology and the delamination performance is further underpinned using detailed analysis of the fracture surface. Ultimately, this results in a range of optimized nanofibrous veils capable of improving the delamination resistance considerably without suffering from the aforementioned drawbacks

Avoidance and Coalescence of Delamination Patterns

Delamination of coatings and thin films from substrates generates a fascinating variety of patterns, from circular blisters to wrinkles and labyrinth domains, in a way that is not completely understood. We report on large-scale numerical simulations of the universal problem of avoidance and coalescence of delamination wrinkles, focusing on a case study of graphene sheets on patterned substrates. By nucleating and growing wrinkles in a controlled way, we are able to characterize how their interactions, mediated by long-range stress fields, determine their formation and morphology. We also study how the interplay between geometry and stresses drives a universal transition from conformation to delamination when sheets are deposited on particle-decorated substrates. Our results are directly applicable to strain engineering of graphene and also uncover universal phenomena observed at all scales, as for example in geomembrane deposition

Crack paths under mixed mode loading

Long fatigue cracks that initially experience mixed mode displacements usually change direction in response to cyclic elastic stresses. Eventually the cracks tend to orient themselves into a pure mode I condition, but the path that they take can be complex and chaotic. In this paper, we report on recent developments in techniques for tracking the crack path as it grows and evaluating the strength of the mixed mode crack tip stress field