Investigation of Doubly Salient Stator Slot Permanent Magnet Machines

Variable flux reluctance machines (VFRMs), which have both field and armature windings on the stator, are novel types of magnetless machines with a simple and robust mechanical structure and a low manufacturing cost. However, their electromagnetic performance, especially their overloading capability, is limited by high magnetic saturation due to field excitation. Therefore, circumferentially magnetized permanent magnets (PMs) are placed in the stator slot openings in order to (a) alleviate the magnetic saturation and (b) increase the torque capability based on VFRM, which leads to novel machine topologies, i.e. hybrid excited stator slot PM machines (HESSPMs) and stator slot PM machines (SSPMs). The effects of PMs in the stator slot openings are comparatively investigated for VFRMs, HESSPMs and SSPMs together with the discussion of the unique fault tolerant feature in stator slot PM machines. Furthermore, the overlapping winding (OW) layouts with coil pitches of 3 stator slot pitches are proposed in the three machine topologies in order to enhance the torque density. The electromagnetic performance of each machine topology, with OW and non-overlapping winding (NOW) and various feasible stator slot/rotor pole number combinations, is comparatively studied by finite element method. It shows that the proposed OW layout can improve the average torque of VFRM, HESSPM and SSPM with the optimal stator/rotor pole number combination. The proposed OW layout will be more competitive for the machines with a longer axial length and reduced end-effect. Prototype machines for these three machine topologies with both NOW and OW are built and tested to validate the finite element predicted results

A Review of Transverse Flux Machines Topologies and Design

High torque and power density are unique merits of transverse flux machines (TFMs). TFMs are particularly suitable for use in direct-drive systems, that is, those power systems with no gearbox between the electric machine and the prime mover or load. Variable speed wind turbines and in-wheel traction seem to be great-potential applications for TFMs. Nevertheless, the cogging torque, efficiency, power factor and manufacturing of TFMs should still be improved. In this paper, a comprehensive review of TFMs topologies and design is made, dealing with TFM applications, topologies, operation, design and modeling

A comprehensive review on brushless doubly-fed reluctance machine

© 2021 by the authors. Licensee MDPI, Basel, Switzerland. The Brushless Doubly-Fed Reluctance Machine (BDFRM) has been widely investigated in numerous research studies since it is brushless and cageless and there is no winding on the rotor of this emerging machine. This feature leads to several advantages for this machine in comparison with its induction counterpart, i.e., Brushless Doubly-Fed Induction Machine (BDFIM). Less maintenance, less power losses, and also more reliability are the major advantages of BDFRM compared to BDFIM. The design complexity of its reluctance rotor, as well as flux patterns for indirect connection between the two windings mounted on the stator including power winding and control winding, have restricted the development of this machine technology. In the literature, there is not a comprehensive review of the research studies related to BDFRM. In this paper, the previous research studies are reviewed from different points of view, such as operation, design, control, transient model, dynamic model, power factor, Maximum Power Point Tracking (MPPT), and losses. It is revealed that the BDFRM is still evolving since the theoretical results have shown that this machine operates efficiently if it is well-designed

A comprehensive review on brushless doubly-fed reluctance machine

The Brushless Doubly-Fed Reluctance Machine (BDFRM) has been widely investigated in numerous research studies since it is brushless and cageless and there is no winding on the rotor of this emerging machine. This feature leads to several advantages for this machine in comparison with its induction counterpart, i.e., Brushless Doubly-Fed Induction Machine (BDFIM). Less maintenance, less power losses, and also more reliability are the major advantages of BDFRM compared to BDFIM. The design complexity of its reluctance rotor, as well as flux patterns for indirect connection between the two windings mounted on the stator including power winding and control winding, have restricted the development of this machine technology. In the literature, there is not a comprehensive review of the research studies related to BDFRM. In this paper, the previous research studies are reviewed from different points of view, such as operation, design, control, transient model, dynamic model, power factor, Maximum Power Point Tracking (MPPT), and losses. It is revealed that the BDFRM is still evolving since the theoretical results have shown that this machine operates efficiently if it is well-designed

Design of Outrunner Eectric Machines for Green Energy Applications

Interests in using rare-earth free motors such as switched reluctance motors (SRMs) for electric and hybrid electric vehicles (EV/HEVs) continue to gain popularity, owing to their low cost and robustness. Optimal design of an SRM, to meet specific characteristics for an application, should involve simultaneous optimization of the motor geometry and control in order to achieve the highest performance with the lowest cost. This dissertation firstly presents a constrained multi-objective optimization framework for design and control of a SRM based on a non-dominated sorting genetic algorithm II (NSGA-II). The proposed methodology optimizes SRM operation for high volume traction applications by considering multiple criteria including efficiency, average torque, and torque ripple. Several constraints are defined by the application considered, such as the motor stack length, minimum desired efficiency, etc. The outcome of this optimization includes an optimal geometry, outlining variables such as air gap length, rotor inner diameter, stator pole arc angle, etc as well as optimal turn-on and turn-off firing angles. Then the machine is manufactured according to the obtained optimal specifications. Finite element analysis (FEA) and experimental results are provided to validate the theoretical findings. A solution for exploring optimal firing angles of nonlinear current-controlled SRMs is proposed in order to minimize the torque ripple. Motor torque ripple for a certain electrical load requirement is minimized using a surrogate-based optimization of firing angles by adjusting the motor geometry, reference current, rotor speed and dc bus voltage. Surrogate-based optimization is facilitated via Neural Networks (NN) which are regression tools capable of learning complex multi-variate functions. Flux and torque of the nonlinear SRM is learned as a function of input parameters, and consequently the computation time of design, which is crucial in any micro controller unit, is expedited by replacing the look-up tables of flux and torque with the surrogate NN model. This dissertation then proposes a framework for the design and analysis of a coreless permanent magnet (PM) machine for a 100 kWh shaft-less high strength steel flywheel energy storage system (SHFES). The PM motor/generator is designed to meet the required specs in terms of torque-speed and power-speed characteristics given by the application. The design challenges of a motor/generator for this architecture include: the poor flux paths due to a large scale solid carbon steel rotor and zero-thermal convection of the airgap due to operation of the machine in vacuum. Magnetic flux in this architecture tends to be 3-D rather than constrained due to lack of core in the stator. In order to tackle these challenges, several other parameters such as a proper number of magnets and slots combination, number of turns in each coil, magnets with high saturated flux density and magnets size are carefully considered in the proposed design framework. Magnetic levitation allows the use of a coreless stator that is placed on a supporting structure. The proposed PM motor/generator comprehensive geometry, electromagnetic and mechanical dimensioning are followed by detailed 3-D FEA. The torque, power, and speed determined by the FEA electromagnetic analysis are met by the application design requirements and constraints for both the charging and discharging modes of operation. Finally, the motor/generator static thermal analysis is discussed in order to validate the proposed cooling system functionality