Optimizing lot sizing model for perishable bread products using genetic algorithm

This research addresses order planning challenges related to perishable products, using bread products as a case study. The problem is how to effi­ci­ently manage the various bread products ordered by diverse customers, which requires distributors to determine the optimal number of products to order from suppliers. This study aims to formulate the problem as a lot-sizing model, considering various factors, including customer demand, in­ven­tory constraints, ordering capacity, return rate, and defect rate, to achieve a near or optimal solution, Therefore determining the optimal order quantity to reduce the total ordering cost becomes a challenge in this study. However, most lot sizing problems are combinatorial and difficult to solve. Thus, this study uses the Genetic Algorithm (GA) as the main method to solve the lot sizing model and determine the optimal number of bread products to order. With GA, experiments have been conducted by combining the values of population, crossover, mutation, and generation parameters to maximize the feasibility value that represents the minimal total cost. The results obtained from the application of GA demonstrate its effectiveness in generating near or optimal solutions while also showing fast computational performance. By utilizing GA, distributors can effectively minimize wastage arising from expired or perishable products while simultaneously meeting customer demand more efficiently. As such, this research makes a significant contri­bution to the development of more effective and intelligent decision-making strategies in the domain of perishable products in bread distribution.Penelitian ini berfokus untuk mengatasi tantangan perencanaan pemesanan yang berkaitan dengan produk yang mudah rusak, dengan menggunakan produk roti sebagai studi kasus. Permasalahan yang dihadapi adalah bagaimana mengelola berbagai produk roti yang dipesan oleh pelanggan yang beragam secara efisien, yang mengharuskan distributor untuk menentukan jumlah produk yang optimal untuk dipesan dari pemasok. Untuk mencapai solusi yang optimal, penelitian ini bertujuan untuk memformulasikan masalah tersebut sebagai model lot-sizing, dengan mempertimbangkan berbagai faktor, termasuk permintaan pelanggan, kendala persediaan, kapasitas pemesanan, tingkat pengembalian, dan tingkat cacat. Oleh karena itu, menentukan jumlah pemesanan yang optimal untuk mengurangi total biaya pemesanan menjadi tantangan dalam penelitian ini. Namun, sebagian besar masalah lot sizing bersifat kombinatorial dan sulit untuk dipecahkan, oleh karena itu, penelitian ini menggunakan Genetic Algorithm (GA) sebagai metode utama untuk menyelesaikan model lot sizing dan menentukan jumlah produk roti yang optimal untuk dipesan. Dengan GA, telah dilakukan percobaan dengan mengkombinasikan nilai parameter populasi, crossover, mutasi, dan generasi untuk memaksimalkan nilai kelayakan yang merepresentasikan total biaya yang minimal. Hasil yang diperoleh dari penerapan GA menunjukkan keefektifannya dalam menghasilkan solusi yang optimal, selain itu juga menunjukkan kinerja komputasi yang cepat. Dengan menggunakan GA, distributor dapat secara efektif meminimalkan pemborosan yang timbul akibat produk yang kadaluarsa atau mudah rusak, sekaligus memenuhi permintaan pelanggan dengan lebih efisien. Dengan demikian, penelitian ini memberikan kontribusi yang signifikan terhadap pengembangan strategi pengambilan keputusan yang lebih efektif dan cerdas dalam domain produk yang mudah rusak dalam distribusi roti

Energy and Carbon Dioxide Impacts from Lean Logistics and Retailing Systems: A Discrete-event Simulation Approach for the Consumer Goods Industry

abstract: Consumer goods supply chains have gradually incorporated lean manufacturing principles to identify and reduce non-value-added activities. Companies implementing lean practices have experienced improvements in cost, quality, and demand responsiveness. However certain elements of these practices, especially those related to transportation and distribution may have detrimental impact on the environment. This study asks: What impact do current best practices in lean logistics and retailing have on environmental performance? The research hypothesis of this dissertation establishes that lean distribution of durable and consumable goods can result in an increased amount of carbon dioxide emissions, leading to climate change and natural resource depletion impacts, while lean retailing operations can reduce carbon emissions. Distribution and retailing phases of the life cycle are characterized in a two-echelon supply chain discrete-event simulation modeled after current operations from leading organizations based in the U.S. Southwest. By conducting an overview of critical sustainability issues and their relationship with consumer products, it is possible to address the environmental implications of lean logistics and retailing operations. Provided the waste reduction nature from lean manufacturing, four lean best practices are examined in detail in order to formulate specific research propositions. These propositions are integrated into an experimental design linking annual carbon dioxide equivalent emissions to: (1) shipment frequency between supply chain partners, (2) proximity between decoupling point of products and final customers, (3) inventory turns at the warehousing level, and (4) degree of supplier integration. All propositions are tested through the use of the simulation model. Results confirmed the four research propositions. Furthermore, they suggest synergy between product shipment frequency among supply chain partners and product management due to lean retailing practices. In addition, the study confirms prior research speculations about the potential carbon intensity from transportation operations subject to lean principles.Dissertation/ThesisPh.D. Sustainability 201

Quantitative models for reverse logistics

This article surveys the recently emerged field of reverse logistics. The management of return flows induced by the various forms of reuse of products and materials in industrial production processes has received growing attentio