Force control of lightweight series elastic systems using enhanced disturbance observers

This paper analyzes the control challenges associated to lightweight series elastic systems in force control applications, showing that a low end-point inertia can lead to high sensitivity to environment uncertainties. Where mainstream force control methods fail, this paper proposes a control methodology to enhance the performance robustness of existing disturbance observers (DOBs). The approach is validated experimentally and successfully compared to basic control solutions and state of the art DOB approaches

Design and development of robust hands for humanoid robots

Design and development of robust hands for humanoid robot

Design of high-performance legged robots: A case study on a hopping and balancing robot

The availability and capabilities of present-day technology suggest that legged robots should be able to physically outperform their biological counterparts. This thesis revolves around the philosophy that the observed opposite is caused by over-complexity in legged robot design, which is believed to substantially suppress design for high-performance. In this dissertation a design philosophy is elaborated with a focus on simple but high performance design. This philosophy is governed by various key points, including holistic design, technology-inspired design, machine and behaviour co-design and design at the performance envelope. This design philosophy also focuses on improving progress in robot design, which is inevitably complicated by the aspire for high performance. It includes an approach of iterative design by trial-and-error, which is believed to accelerate robot design through experience. This thesis mainly focuses on the case study of Skippy, a fully autonomous monopedal balancing and hopping robot. Skippy is maximally simple in having only two actuators, which is the minimum number of actuators required to control a robot in 3D. Despite its simplicity, it is challenged with a versatile set of high-performance activities, ranging from balancing to reaching record jump heights, to surviving crashes from several meters and getting up unaided after a crash, while being built from off-the-shelf technology. This thesis has contributed to the detailed mechanical design of Skippy and its optimisations that abide the design philosophy, and has resulted in a robust and realistic design that is able to reach a record jump height of 3.8m. Skippy is also an example of iterative design through trial-and-error, which has lead to the successful design and creation of the balancing-only precursor Tippy. High-performance balancing has been successfully demonstrated on Tippy, using a recently developed balancing algorithm that combines the objective of tracking a desired position command with balancing, as required for preparing hopping motions. This thesis has furthermore contributed to several ideas and theories on Skippy's road of completion, which are also useful for designing other high-performance robots. These contributions include (1) the introduction of an actuator design criterion to maximize the physical balance recovery of a simple balancing machine, (2) a generalization of the centre of percussion for placement of components that are sensitive to shock and (3) algebraic modelling of a non-linear high-gravimetric energy density compression spring with a regressive stress-strain profile. The activities performed and the results achieved have been proven to be valuable, however they have also delayed the actual creation of Skippy itself. A possible explanation for this happening is that Skippy's requirements and objectives were too ambitious, for which many complications were encountered in the decision-making progress of the iterative design strategy, involving trade-offs between exercising trial-and-error, elaborate simulation studies and the development of above-mentioned new theories. Nevertheless, from (1) the resulting realistic design of Skippy, (2) the successful creation and demonstrations of Tippy and (3) the contributed theories for high-performance robot design, it can be concluded that the adopted design philosophy has been generally successful. Through the case study design project of the hopping and balancing robot Skippy, it is shown that proper design for high physical performance (1) can indeed lead to a robot design that is capable of physically outperforming humans and animals and (2) is already very challenging for a robot that is intended to be very simple

Modeling and Control of Flexible Link Manipulators

Autonomous maritime navigation and offshore operations have gained wide attention with the aim of reducing operational costs and increasing reliability and safety. Offshore operations, such as wind farm inspection, sea farm cleaning, and ship mooring, could be carried out autonomously or semi-autonomously by mounting one or more long-reach robots on the ship/vessel. In addition to offshore applications, long-reach manipulators can be used in many other engineering applications such as construction automation, aerospace industry, and space research. Some applications require the design of long and slender mechanical structures, which possess some degrees of flexibility and deflections because of the material used and the length of the links. The link elasticity causes deflection leading to problems in precise position control of the end-effector. So, it is necessary to compensate for the deflection of the long-reach arm to fully utilize the long-reach lightweight flexible manipulators. This thesis aims at presenting a unified understanding of modeling, control, and application of long-reach flexible manipulators. State-of-the-art dynamic modeling techniques and control schemes of the flexible link manipulators (FLMs) are discussed along with their merits, limitations, and challenges. The kinematics and dynamics of a planar multi-link flexible manipulator are presented. The effects of robot configuration and payload on the mode shapes and eigenfrequencies of the flexible links are discussed. A method to estimate and compensate for the static deflection of the multi-link flexible manipulators under gravity is proposed and experimentally validated. The redundant degree of freedom of the planar multi-link flexible manipulator is exploited to minimize vibrations. The application of a long-reach arm in autonomous mooring operation based on sensor fusion using camera and light detection and ranging (LiDAR) data is proposed.publishedVersio

Design and control of a loader mechanism for the NMBU agricultural robot

Despite the development of new technologies, manual labour still continuous to play a large role within most modern agricultural operations, especially during harvest. Consequently, there is an increasing demand for new machines to reduce labour as a mean to limit costs, while increasing efficiency in a sustainable manner. This thesis concern itself with the design of a mechanism and control system for a robot arm that can substitute workers in logistical operations during strawberry harvest. More specifically, by lifting berry crates onto a robot platform and transporting them from the fields and to the packaging facilities. The robot arm is to be mounted on the platform composing a vehicle- manipulator system. As this thesis is connected to a general research project on agricultural robotics at the Norwegian University of Life Sciences, the chosen platform is the associated field robot Thorvald II. The thesis is divided into two parts, where Part I concerns the mechanical design of the robot arm, while Part II propose a system for controlling the mechanism. The design development process has involved assessments of available solutions before selecting components on the basis of controllability, mechanical properties and costs. The process of selection in Part II is however, based on finding solutions that are compatible with the robot platform’s network (Controller Area Network) and operating system (Robotic Operating System). Part I: Design and Mechanics The design of the robot arm presented in this thesis begun with a preliminary feasibility study conducted by Bjurbeck in September 2016. Following the assessment of this study, the robot arm is designed to have two degrees of freedom operating in the xz-plane. When mounted on the platform, the arm will be free to operate in a 3-dimensional space, as the platform moves in x and y-direction, and rotates around the z-axis. The arm is assembled from two parallel link pairs made from rectangular aluminium tubes, and a revolute and prismatic joint. Both joints are actuated by LinAk LA36 linear electric actuators. The end effector of the arm is a gripper head designed to grasp the handles of the strawberry crate. The gripper head is self-aligning with the crate’s orientation in order to reduce the precision of control needed to envelop and grasp the crate. The frame of the gripper head is made from aluminium angle profiles and sheet metal. A worm drive DC motor actuate the gripper claws via a double link mechanism. Part II: Modeling and Control The geometry of the design presented in Part I is modelled mathematically and the inverse kinematics solved analytically. The kinematics will be used in future implementation of a position control system. Two RoboteQ SDC2160 dual-channel controllers are chosen to control all four actuator mo- tors. The linear actuators are controlled in closed loop position tracking mode with absolute feedback. The gripper motor is controlled in open loop mode with end stop switches detecting the position of the claws. Experiments was conducted to match the controllers with the actuator motors. The experiments revealed firmware issues with the controller. The experiments also affirmed the controller need a script to operate the actuators efficiently. The thesis provides the foundations to build a prototype and write an operating script to test the mechanical design and control system.Til tross for den stadige utviklingen av ny teknologi spiller manuelt arbeid fortsatt en stor rolle i moderne landbruk, særlig i innhøsting. På grunn av den store arbeidkraften som trengs er det en stadig større etterspørsel etter nye maskiner som kan redusere behovet for manuelt arbeid for å redusere utgifter og effektivisere gårdsbruk på en bærekraftig måte. Denne masteroppgaven omhandler det mekaniske designet og reguleringssystemet til en robotarm laget for å kunne erstatte arbeidere i oppgaver tilknyttet logistikk ved innhøsting av jordbær. Dette gjøres ved at armen løfter kasser med bær opp på en robotplattform som transporterer kassene fra jordet og til et pakkeri. Robotarmen er da montert oppå plattformen. Siden oppgaven er tilknyttet et forskningsprosjekt i landbruksrobotikk ved Norges miljø- og biovitenskapelige universitet, var det naturlig å velge den universitetets robot Thorvald II som plattform.submittedVersionM-MP

Ono: an open platform for social robotics

In recent times, the focal point of research in robotics has shifted from industrial ro- bots toward robots that interact with humans in an intuitive and safe manner. This evolution has resulted in the subfield of social robotics, which pertains to robots that function in a human environment and that can communicate with humans in an int- uitive way, e.g. with facial expressions. Social robots have the potential to impact many different aspects of our lives, but one particularly promising application is the use of robots in therapy, such as the treatment of children with autism. Unfortunately, many of the existing social robots are neither suited for practical use in therapy nor for large scale studies, mainly because they are expensive, one-of-a-kind robots that are hard to modify to suit a specific need. We created Ono, a social robotics platform, to tackle these issues. Ono is composed entirely from off-the-shelf components and cheap materials, and can be built at a local FabLab at the fraction of the cost of other robots. Ono is also entirely open source and the modular design further encourages modification and reuse of parts of the platform

Modeling, Sensorization and Control of Concentric-Tube Robots

Since the concept of the Concentric-Tube Robot (CTR) was proposed in 2006, CTRs have been a popular research topic in the field of surgical robotics. The unique mechanical design of this robot allows it to navigate through narrow channels in the human anatomy and operate in highly constrained environments. It is therefore likely to become the next generation of surgical robots to overcome the challenges that cannot be addressed by current technologies. In CSTAR, we have had ongoing work over the past several years aimed at developing novel techniques and technologies for CTRs. This thesis describes the contributions made in this context, focusing primarily on topics such as modeling, sensorization, and control of CTRs. Prior to this work, one of the main challenges in CTRs was to develop a kinematic model that achieves a balance between the numerical accuracy and computational efficiency for surgical applications. In this thesis, a fast kinematic model of CTRs is proposed, which can be solved at a comparatively fast rate (0.2 ms) with minimal loss of accuracy (0.1 mm) for a 3-tube CTR. A Jacobian matrix is derived based on this model, leading to the development of a real-time trajectory tracking controller for CTRs. For tissue-robot interactions, a force-rejection controller is proposed for position control of CTRs under time-varying force disturbances. In contrast to rigid-link robots, instability of position control could be caused by non-unique solutions to the forward kinematics of CTRs. This phenomenon is modeled and analyzed, resulting in design criteria that can ensure kinematic stability of a CTR in its entire workspace. Force sensing is another major difficulty for CTRs. To address this issue, commercial force/torque sensors (Nano43, ATI Industrial Automation, United States) are integrated into one of our CTR prototypes. These force/torque sensors are replaced by Fiber-Bragg Grating (FBG) sensors that are helically-wrapped and embedded in CTRs. A strain-force calculation algorithm is proposed, to convert the reflected wavelength of FBGs into force measurements with 0.1 N force resolution at 100 Hz sampling rate. In addition, this thesis reports on our innovations in prototyping drive units for CTRs. Three designs of CTR prototypes are proposed, the latest one being significantly more compact and cost efficient in comparison with most designs in the literature. All of these contributions have brought this technology a few steps closer to being used in operating rooms. Some of the techniques and technologies mentioned above are not merely limited to CTRs, but are also suitable for problems arising in other types of surgical robots, for example, for sensorizing da Vinci surgical instruments for force sensing (see Appendix A)