Workspace Analysis of a 4 Cable-Driven Spatial Parallel Robot

International audienceThis paper presents the static equilibrium workspace of an under-constrained cable-driven robot with four cables taking into account the forces and the moments due to the forces acting on the moving platform. The problem is formulated as a non-linear optimization problem with maintaining static equilibrium as the objective function. The simulations are done using MATLAB. The maximum force on the cables and tilting angle of the platform are used to define the feasible static equilibrium workspace and the results obtained are used to finalize the design of the collaborative cable-driven robot to be installed in existing production lines for the agile handling of parts in a manufacturing industry

Optimum-synthesis methods for cable-driven parallel mechanisms

Les mécanismes parallèles entraînés par câbles sont une classe spéciale de mécanismes parallèles pours lesquels les liaisons rigides sont remplacées par des câbles. Ces mécanismes comprennent une plateforme mobile et une base fixe, qui sont reliées par plusieurs câbles. Le contrôle des longueurs des câbles produit le mouvement désiré de la plateforme mobile. Ces mécanismes ont le potentiel de fournir des espaces de travail à grande échelle comparativement aux mécanismes parallèles conventionnels car les câbles peuvent être enroulés sur des bobines sur de grandes longueurs. Cependant, cette caractéristique est limitée par la nature des câbles, qui doivent demeurer en tension afin de produire un mouvement désiré de la plateforme principale. L'objectif principal de cette thèse est de concevoir des méthodes efficaces pour la synthèse dimensionelle optimale des mécanismes parallèles entraînés par câbles surcontraints, c'est-à-dire, des mécanismes pour lesquels le nombre de câbles excède le nombre de degrés de liberté. Plus précisément, nous souhaitons obtenir la géométrie des mécanismes parallèles entraînés par câbles dont l'espace des poses polyvalente (EPP) comprend des espaces de travail prescrits. L'espace des poses polyvalentes d'un mécanisme parallèle entraîné par câbles est l'ensemble des poses (les positions et les orientations) de l'organe terminal pour lesquelles tous les torseurs appliqués sont réalisables. Un torseur appliqué est dit réalisable, s'il peut être produit par un ensemble de câbles dont les tensions sont non-négatives. Une fois le problème de la synthèse dimensionnelle résolu, nous pouvons appliquer la solution à plusieurs reprises pour différents nombres de câbles afin d'effectuer la synthèse de la structure. Cette thèse est divisée en trois parties principales. Tout d'abord, l'espace des poses polyvalentes des mécanismes parallèles plans entraînés par câbles et les caractéristiques de leurs frontières sont étudiés. Cette étude révèle les relations jusqu'ici inconnues entre l'EPP à orientation constante (EPPOC) et les aires orientées. Un algorithme graphique est proposé afin de déterminer les types de sections coniques formant les frontières de l'EPPOC . Puis, sur la base des expressions mathématiques obtenues, une méthodologie est proposée pour résoudre le problème de la synthèse dimensionnelle des mécanismes parallèles plans entraînés par câbles pour les orientations discrètes c'est-àdire, les translations. L'algorithme est basé sur des techniques de relaxation convexe qui nous amènent à formuler la synthèse dimensionnelle comme un programme non linéaire. L'idée est de maximiser la taille de plusieurs boîtes qui représentent une approximation d'un espace de travail prescrit, tout en essayant de les garder à l'intérieur de l'EPP du mécanisme parallèle plan entraîné par câbles pendant la procédure d' optimisation. Une telle approximation de l'espace de travail prescrit est obtenue via la méthode d'analyse par intervalles. L'algorithme obtenu est étendu au cas de l'orientation en continu pour un intervalle donné d'angles d'orientation. En fait, nous introduisons un programme non linéaire permettant de varier la géométrie du mécanisme parallèle plan entraîné par câbles et maximiser le facteur d'échelle de l'ensemble prescrit de boîtes. Lorsque le facteur d'échelle optimal est supérieur ou égal à un, l'EPP du mécanismes parallèle plan entraîné par câbles résultant contient l'ensemble des boîtes prescrit. Sinon, l'EPP obtenu offre généralement une bonne couverture des boîtes prescrites. Enfin, sur la base des résultats obtenus pour des mécanismes parallèles plans entraînés par câbles, un algorithme est proposé pour résoudre la synthèse dimensionelle de mécanismes parallèles spatiaux entraînés par câbles. Comme pour le cas plan, nous proposons un programme non linéaire à grande échelle dont les solutions optimales peuvent fournir des geometries de mécanismes parallèles spatiaux entraînés par câbles pour un espace de travail prescrit dans une plage donnée des angles d'orientation. L'efficacité de ces méthodes est émontrée par plusieurs exemples en utilisant un logiciel développé. En outre, cette thèse fournit un outil efficace pour les concepteurs de robots parallèles entraînés par câble

Reconfigurable cable driven parallel mechanism

Due to the fast growth in industry and in order to reduce manufacturing budget, increase the quality of products and increase the accuracy of manufactured products in addition to assure the safety of workers, people relied on mechanisms for such purposes. Recently, cable driven parallel mechanisms (CDPMs) have attracted much attention due to their many advantages over conventional parallel mechanisms, such as the significantly large workspace and the dynamics capacity. In addition, it has lower mass compared to other parallel mechanisms because of its negligible mass cables compared to the rigid links. In many applications it is required that human interact with machines and robots to achieve tasks precisely and accurately. Therefore, a new domain of scientific research has been introduced, that is human robot interaction, where operators can share the same workspace with robots and machines such as cable driven mechanisms. One of the main requirements due to this interaction that robots should respond to human actions in accurate, harmless way. In addition, the trajectory of the end effector is coming now from the operator and it is very essential that the initial trajectory is kept unchanged to perform tasks such assembly, operating or pick and place while avoiding the cables to interfere with each other or collide with the operator. Accordingly, many issues have been raised such as control, vibrations and stability due the contact between human and robot. Also, one of the most important issues is to guarantee collision free space (to avoid collision between cables and operator and to avoid collisions between cables itself). The aim of this research project is to model, design, analysis and implement reconfigurable six degrees of freedom parallel mechanism driven by eight cables. The main contribution of this work will be as follow. First, develop a nonlinear model and solve the forward and inverse kinematics issue of a fully constrained CDPM given that the attachment points on the rails are moving vertically (conventional cable driven mechanisms have fixed attachment points on the rails) while controlling the cable lengths. Second, the new idea of reconfiguration is then used to avoid interference between cables and between cables and operator limbs in real time by moving one cable’s attachment point on the frame to increase the shortest distance between them while keeping the trajectory of the end effector unchanged. Third, the new proposed approach was tested by creating a simulated intended cable-cable and cable-human interference trajectory, hence detecting and avoiding cable-cable and cable-human collision using the proposed real time reconfiguration while maintaining the initial end effector trajectory. Fourth, study the effect of relocating the attachment points on the constant-orientation wrench feasible workspace of the CDPM. En raison de la croissance de la demande de produits personnalisés et de la nécessité de réduire les coûts de fabrication tout en augmentant la qualité des produits et en augmentant la personnalisation des produits fabriqués en plus d'assurer la sécurité des travailleurs, les concepteurs se sont appuyés sur des mécanismes robotiques afin d’atteindre ces objectifs. Récemment, les mécanismes parallèles entraînés par câble (MPEC) ont attiré beaucoup d'attention en raison de leurs nombreux avantages par rapport aux mécanismes parallèles conventionnels, tels que l'espace de travail considérablement grand et la capacité dynamique. De plus, ce mécanisme a une masse plus faible par rapport à d'autres mécanismes parallèles en raison de ses câbles de masse négligeable comparativement aux liens rigides. Dans de nombreuses applications, il est nécessaire que l’humain interagisse avec les machines et les robots pour réaliser des tâches avec précision et rapidité. Par conséquent, un nouveau domaine de recherche scientifique a été introduit, à savoir l'interaction humain-robot, où les opérateurs peuvent partager le même espace de travail avec des robots et des machines telles que les mécanismes entraînés par des câbles. L'une des principales exigences en raison de cette interaction que les robots doivent répondre aux actions humaines d'une manière sécuritaire et collaboratif. En conséquence, de nombreux problèmes ont été soulevés tels que la commande et la stabilité dues au contact physique entre l’humain et le robot. Aussi, l'un des enjeux les plus importants est de garantir un espace sans collision (pour éviter les collisions entre des câbles et un opérateur et éviter les collisions entre les câbles entre eux). Le but de ce projet de recherche est de modéliser, concevoir, analyser et mettre en œuvre un mécanisme parallèle reconfigurable à six degrés de liberté entraîné par huit câbles. La principale contribution de ces travaux de recherche est de développer un modèle non linéaire et résolvez le problème de cinématique direct et inverse d'un CDPM entièrement contraint étant donné que les points d'attache sur les rails se déplacent verticalement (les mécanismes entraînés par des câbles conventionnels ont des points d'attache fixes sur les rails) tout en contrôlant les longueurs des câbles. Dans une deuxième étape, l’idée de la reconfiguration est ensuite utilisée pour éviter les interférences entre les câbles et entre les câbles et les membres d’un opérateur en temps réel en déplaçant un point de fixation du câble sur le cadre pour augmenter la distance la plus courte entre eux tout en gardant la trajectoire de l'effecteur terminal inchangée. Troisièmement, la nouvelle approche proposée a été évaluée et testée en créant une trajectoire d'interférence câble-câble et câble-humain simulée, détectant et évitant ainsi les collisions câble-câble et câble-humain en utilisant la reconfiguration en temps réel proposée tout en conservant la trajectoire effectrice finale. Enfin la dernière étape des travaux de recherche consiste à étudiez l'effet du déplacement des points d'attache sur l'espace de travail réalisable du CDPM

Design, analysis, and control of a cable-driven parallel platform with a pneumatic muscle active support

Dieser Beitrag ist mit Zustimmung des Rechteinhabers aufgrund einer (DFG geförderten) Allianz- bzw. Nationallizenz frei zugänglich.This publication is with permission of the rights owner freely accessible due to an Alliance licence and a national licence (funded by the DFG, German Research Foundation) respectively.The neck is an important part of the body that connects the head to the torso, supporting the weight and generating the movement of the head. In this paper, a cable-driven parallel platform with a pneumatic muscle active support (CPPPMS) is presented for imitating human necks, where cable actuators imitate neck muscles and a pneumatic muscle actuator imitates spinal muscles, respectively. Analyzing the stiffness of the mechanism is carried out based on screw theory, and this mechanism is optimized according to the stiffness characteristics. While taking the dynamics of the pneumatic muscle active support into consideration as well as the cable dynamics and the dynamics of the Up-platform, a dynamic modeling approach to the CPPPMS is established. In order to overcome the flexibility and uncertainties amid the dynamic model, a sliding mode controller is investigated for trajectory tracking, and the stability of the control system is verified by a Lyapunov function. Moreover, a PD controller is proposed for a comparative study. The results of the simulation indicate that the sliding mode controller is more effective than the PD controller for the CPPPMS, and the CPPPMS provides feasible performances for operations under the sliding mode control

Numerical computation and avoidance of manipulator singularities

This thesis develops general solutions to two open problems of robot kinematics: the exhaustive computation of the singularity set of a manipulator, and the synthesis of singularity-free paths between given configurations. Obtaining proper solutions to these problems is crucial, because singularities generally pose problems to the normal operation of a robot and, thus, they should be taken into account before the actual construction of a prototype. The ability to compute the whole singularity set also provides rich information on the global motion capabilities of a manipulator. The projections onto the task and joint spaces delimit the working regions in such spaces, may inform on the various assembly modes of the manipulator, and highlight areas where control or dexterity losses can arise, among other anomalous behaviour. These projections also supply a fair view of the feasible movements of the system, but do not reveal all possible singularity-free motions. Automatic motion planners allowing to circumvent problematic singularities should thus be devised to assist the design and programming stages of a manipulator. The key role played by singular configurations has been thoroughly known for several years, but existing methods for singularity computation or avoidance still concentrate on specific classes of manipulators. The absence of methods able to tackle these problems on a sufficiently large class of manipulators is problematic because it hinders the analysis of more complex manipulators or the development of new robot topologies. A main reason for this absence has been the lack of computational tools suitable to the underlying mathematics that such problems conceal. However, recent advances in the field of numerical methods for polynomial system solving now permit to confront these issues with a very general intention in mind. The purpose of this thesis is to take advantage of this progress and to propose general robust methods for the computation and avoidance of singularities on non-redundant manipulators of arbitrary architecture. Overall, the work seeks to contribute to the general understanding on how the motions of complex multibody systems can be predicted, planned, or controlled in an efficient and reliable way.Aquesta tesi desenvolupa solucions generals per dos problemes oberts de la cinemàtica de robots: el càlcul exhaustiu del conjunt singular d'un manipulador, i la síntesi de camins lliures de singularitats entre configuracions donades. Obtenir solucions adequades per aquests problemes és crucial, ja que les singularitats plantegen problemes al funcionament normal del robot i, per tant, haurien de ser completament identificades abans de la construcció d'un prototipus. La habilitat de computar tot el conjunt singular també proporciona informació rica sobre les capacitats globals de moviment d'un manipulador. Les projeccions cap a l'espai de tasques o d'articulacions delimiten les regions de treball en aquests espais, poden informar sobre les diferents maneres de muntar el manipulador, i remarquen les àrees on poden sorgir pèrdues de control o destresa, entre d'altres comportaments anòmals. Aquestes projeccions també proporcionen una imatge fidel dels moviments factibles del sistema, però no revelen tots els possibles moviments lliures de singularitats. Planificadors de moviment automàtics que permetin evitar les singularitats problemàtiques haurien de ser ideats per tal d'assistir les etapes de disseny i programació d'un manipulador. El paper clau que juguen les configuracions singulars ha estat àmpliament conegut durant anys, però els mètodes existents pel càlcul o evitació de singularitats encara es concentren en classes específiques de manipuladors. L'absència de mètodes capaços de tractar aquests problemes en una classe suficientment gran de manipuladors és problemàtica, ja que dificulta l'anàlisi de manipuladors més complexes o el desenvolupament de noves topologies de robots. Una raó principal d'aquesta absència ha estat la manca d'eines computacionals adequades a les matemàtiques subjacents que aquests problemes amaguen. No obstant, avenços recents en el camp de mètodes numèrics per la solució de sistemes polinòmics permeten ara enfrontar-se a aquests temes amb una intenció molt general en ment. El propòsit d'aquesta tesi és aprofitar aquest progrés i proposar mètodes robustos i generals pel càlcul i evitació de singularitats per manipuladors no redundants d'arquitectura arbitrària. En global, el treball busca contribuir a la comprensió general sobre com els moviments de sistemes multicos complexos es poden predir, planificar o controlar d'una manera eficient i segur

Planning wrench-feasible motions for cable-driven hexapods

Motion paths of cable-driven hexapods must carefully be planned to ensure that the lengths and tensions of all cables remain within acceptable limits, for a given wrench applied to the platform. The cables cannot go slack-to keep the control of the robot-nor excessively tightto prevent cable breakage-even in the presence of bounded perturbations of the wrench. This paper proposes a path-planning method that accommodates such constraints simultaneously. Given two configurations of the robot, the method attempts to connect them through a path that, at any point, allows the cables to counteract any wrench lying in a predefined uncertainty region. The configuration space, or C-space for short, is placed in correspondence with a smooth manifold, which facilitates the definition of a continuation strategy to search this space systematically from one configuration, until the second configuration is found, or path nonexistence is proved by exhaustion of the search. The force Jacobian is full rank everywhere on the C-space, which implies that the computed paths will naturally avoid crossing the forward singularity locus of the robot. The adjustment of tension limits, moreover, allows to maintain a meaningful clearance relative to such locus. The approach is applicable to compute paths subject to geometric constraints on the platform pose or to synthesize free-flying motions in the full 6-D C-space. Experiments illustrate the performance of the method in a real prototype.Postprint (author's final draft

Dynamically Feasible Trajectories of Fully-Constrained Cable-Suspended Parallel Robots

Cable-Driven Parallel Robots employ multiple cables, whose lengths are controlled by winches, to move an end-effector (EE). In addition to the advantages of other parallel robots, such as low moving inertias and the potential for high dynamics, they also provide specific advantages, such as large workspaces and lower costs. Thus, over the last 30 years, they have been the object of academic research; also, they are being employed in industrial applications. The main issue with cable actuation is its unilaterality, as cables must remain in tension: if they become slack, there is a risk of losing control of the EE's pose. This complicates the control of cable-driven robots and is among the most studied topics in this field. Most previous works resort to extra cables or rigid elements pushing on the EE to guarantee that cables remain taut, but this complicates robot design. An alternative is to use the gravitational and inertial forces acting on the EE to keep cables in tension. This thesis shows that the robot's workspace can be greatly increased, by considering two model architectures. Moreover, practical limits to the feasibility of a motion, such as singularities of the kinematic chain and interference between cables, are considered. Even if a motion is feasible, there is no guarantee that it can be performed with an acceptable precision in the end-effector's pose, due to the inevitable errors in the positioning of the actuators and the elastic deflections of the structure. Therefore, a set of indexes are evaluated to measure the sensitivity of the end-effector's pose to actuation errors. Finally, the stiffness of one of the two architectures is modeled and indexes to measure the global compliance of the robot due to the elasticity of the cables are presented.I robot paralleli a cavi impiegano cavi, la cui lunghezza è controllata da argani, per muovere un elemento terminale o end-effector (EE). Oltre ai vantaggi degli altri robot paralleli, come basse inerzie in movimento e la possibilità di raggiungere velocità e accelerazioni elevate, possono anche fornire vantaggi specifici, come ampi spazi di lavoro e costi inferiori. Pertanto, negli ultimi 30 anni, questi robot sono stati oggetto di ricerche accademiche e stanno trovando applicazione anche in campo industriale. Il problema principale dell'azionamento mediante cavi è che è unilaterale, poiché i cavi possono essere tesi ma non compressi: quando diventano laschi, si rischia di perdere il controllo della posa dell'EE. Questo complica il controllo dei robot ed è uno dei temi più studiati nel settore. Gli studi compiuti sinora ricorrono prevalentemente a cavi addizionali o a elementi rigidi che spingono sull'EE per garantire che i cavi rimangano tesi, ma questo complica la progettazione dei robot. Un'alternativa è sfruttare le forze gravitazionali e inerziali che agiscono sull'EE per mantenere i cavi in tensione. Questa tesi dimostra che, in questo caso, lo spazio di lavoro del robot può essere notevolmente aumentato, applicando questo concetto a due architetture modello. Inoltre, vengono considerati i limiti imposti all'effettiva realizzabilità di un movimento, come le singolarità della catena cinematica e l'interferenza tra i cavi. Anche se un movimento è fattibile, non è garantito che si possa eseguire con precisione accettabile, a causa degli inevitabili errori di posizionamento degli attuatori e delle deformazioni elastiche della struttura. Si valutano quindi alcuni indici per misurare la sensibilità della posizione dell'elemento terminale agli errori di azionamento. Infine, è modellata la rigidezza di una delle due architetture proposte e sono presentati indici per misurare la cedevolezza globale del robot dovuta all'elasticità dei cavi

Computing wrench-feasible paths for cable-driven hexapods

Motion paths of cable-driven hexapods must carefully be planned to ensure that the lengths and tensions of all cables remain within acceptable limits, for a given wrench applied to the platform. The cables cannot go slack -to keep the control of the robot- nor excessively tight -to prevent cable breakage- even in the presence of bounded perturbations of the wrench. This paper proposes a path planning method that accommodates such constraints simultaneously. Given two configurations of the robot, the method attempts to connect them through a path that, at any point, allows the cables to counteract any wrench lying in a predefined uncertainty region. The feasible C-space is placed in correspondence with a smooth manifold, which facilitates the definition of a continuation strategy to search this space systematically from one configuration, until the second configuration is found, or path non-existence is proved at the resolution of the search. The force Jacobian is full rank everywhere on the C-space, which implies that the computed paths will naturally avoid crossing the forward singularity locus of the robot. The adjustment of tension limits, moreover, allows to maintain a meaningful clearance relative to such locus. The approach is applicable to compute paths subject to geometric constraints on the platform pose, or to synthesize free-flying motions in the full six-dimensional C-space. Experiments are included that illustrate the performance of the method in a real prototype.Postprint (published version

Dynamic Control of a Novel Planar Cable-Driven Parallel Robot with a Large Wrench Feasible Workspace

Cable-Driven Parallel Robots (CDPRs) are special manipulators where rigid links are replaced with cables. The use of cables offers several advantages over the conventional rigid manipulators, one of the most interesting being their ability to cover large workspaces since cables are easily winded. However, this workspace coverage has its limitations due to the maximum permissible cable tensions, i.e., tension limitations cause a decrease in the Wrench Feasible Workspace (WFW) of these robots. To solve this issue, a novel design based in the addition of passive carriages to the robot frame of three degrees-of-freedom (3DOF) fully-constrained CDPRs is used. The novelty of the design allows reducing the variation in the cable directions and forces increasing the robot WFW; nevertheless, it presents a low stiffness along the x direction. This paper presents the dynamic model of the novel proposal together with a new dynamic control technique, which rejects the vibrations caused by the stiffness loss while ensuring an accurate trajectory tracking. The simulation results show that the controlled system presents a larger WFW than the conventional scheme of the CDPR, maintaining a good performance in the trajectory tracking of the end-effector. The novel proposal presented here can be applied in multiple planar applications