Active current sharing control schemes for parallel connected AC/DC/AC converters

PhD ThesisThe parallel operation of voltage fed converters can be used in many applications, such as aircraft, aerospace, and wind turbines, to increase the current handling capability, system efficiency, flexibility, and reliability through providing redundancy. Also, the maintenance of low power parallel connected units is lower than one high power unit. Significant performance improvement can be attained with parallel converters employing interleaving techniques where small passive components can be used due to harmonic cancellation. In spite of the advantages offered by parallel connected converters, the circulating current problem is still a major concern. The term circulating current describes the uneven current sharing between the units. This circulating current leads to: current distortion, unbalanced operation, which possibly damages the converters, and a reduction in overall system performance. Therefore, current sharing control methods become necessary to limit the circulating current in a parallel connected converter system. The work in this thesis proposes four active current sharing control schemes for two equally rated, directly paralleled, AC/DC/AC converters. The first scheme is referred to as a “time sharing approach,” and it divides the operation time between the converters. Accordingly, in the scheme inter-module reactors become unnecessary, as these are normally employed at the output of each converter. However, this approach can only be used with a limited number of parallel connected units. To avoid this limitation, three other current sharing control schemes are proposed. Moreover, these three schemes can be adopted with any pulse width modulation (PWM) strategy and can be easily extended to three or more parallel connected units since they employ a modular architecture. The proposed current sharing control methods are employed in two applications: a current controller for three-phase RL load and an open loop V/f speed control for a three-phase induction motor. The performance of the proposed methods is verified in both transient and steady state conditions using numerical simulation and experimental testingMinistry of Higher Education and Scientific Research of Iraq

An Integral Battery Charger with Power Factor Correction for Electric Scooter

This paper presents an integral battery charger for an electric scooter with high voltage batteries and interior-permanent-magnet motor traction drive. The battery charger is derived from the power hardware of the scooter, with the ac motor drive that operates as three-phase boost rectifier with power factor correction capability. The control of the charger is also integrated into the scooter control firmware that is implemented on a fixed-point DSP controller. Current-controlled or voltage-controlled charge modes are actuated according to the requirements of the battery management system, that is embedded into the battery pack. With respect to previous integrated chargers, the ac current is absorbed at unitary power factor with no harmonic distortion. Moreover, no additional filtering is needed since the pulsewidth modulation ripple is minimized by means of phase interleaving. The feasibility of the integral charger with different ac motors (induction motor, surface-mounted phase modulation motor) is also discussed, by means of a general model purposely developed for three-phase ac machines. The effectiveness of the proposed battery charger is experimentally demonstrated on a prototype electric scooter, equipped with two Li-ion battery packs rated 260 V, 20 A

Modeling and Optimization Algorithm for SiC-based Three-phase Motor Drive System

More electric aircraft (MEA) and electrified aircraft propulsion (EAP) becomes the important topics in the area of transportation electrifications, expecting remarkable environmental and economic benefits. However, they bring the urgent challenges for the power electronics design since the new power architecture in the electrified aircraft requires many benchmark designs and comparisons. Also, a large number of power electronics converter designs with different specifications and system-level configurations need to be conducted in MEA and EAP, which demands huge design efforts and costs. Moreover, the long debugging and testing process increases the time to market because of gaps between the paper design and implementation. To address these issues, this dissertation covers the modeling and optimization algorithms for SiC-based three-phase motor drive systems in aviation applications. The improved models can help reduce the gaps between the paper design and implementation, and the implemented optimization algorithms can reduce the required execution time of the design program. The models related to magnetic core based inductors, geometry layouts, switching behaviors, device loss, and cooling design have been explored and improved, and several modeling techniques like analytical, numerical, and curve-fitting methods are applied. With the developed models, more physics characteristics of power electronics components are incorporated, and the design accuracy can be improved. To improve the design efficiency and to reduce the design time, optimization schemes for the filter design, device selection combined with cooling design, and system-level optimization are studied and implemented. For filter design, two optimization schemes including Ap based weight prediction and particle swarm optimization are adopted to reduce searching efforts. For device selection and related cooling design, a design iteration considering practical layouts and switching speed is proposed. For system-level optimization, the design algorithm enables the evaluation of different topologies, modulation schemes, switching frequencies, filter configurations, cooling methods, and paralleled converter structure. To reduce the execution time of system-level optimization, a switching function based simulation and waveform synthesis method are adopted. Furthermore, combined with the concept of design automation, software integrated with the developed models, optimization algorithms, and simulations is developed to enable visualization of the design configurations, database management, and design results

Integrated battery charger for electric scooter

The paper deals with a battery charger integrated into the traction hardware of an electric scooter, for recharging the scooter batteries by means of a single-phase AC source. A mechanical switch and a rectifier bridge are the only additional components required to transform the electric scooter powetrain into a PFC battery charger, suitable for current-controlled or voltage-controlled recharge. The AC current is controlled at unitary power factor with no harmonic distortion. Switching harmonics are also drastically reduced by means of phase-interleaving. The battery charge is regulated according to the requests of the Battery Monitor System (BMS) that is embedded into the battery packs. The effectiveness of the integrated battery charger is demonstrated here on an electric scooter with high voltage Li-Ion battery (260V) and DC/DC/AC power conversion scheme. The integrated PFC charger concept is also valid for electric vehicles with AC traction drives based on a direct DC/AC conversion scheme, as demonstrated throughout the paper

Active DC-link capacitor harmonic current reduction in two-level back-to-back converter

The paper proposes a method of active switching harmonics current reduction in the DC-link capacitor of a two-level, three-phase, back-to-back converter. Based on the derived analytical solution for switching harmonic currents in the DC-link, it is shown that by specific control over the PWM carriers’ phase angles, the targeted harmonics of the rectifier and the inverter can be synchronized in phase such that their cancellation occurs in the DC-link capacitor. This synchronization is provided by harmonic phase feedback control. The three step procedure to implement the method is detailed in the paper. The effectiveness of the proposed approach is verified experimentally