Development of an Industry 4.0 Demonstrator Using Sequence Planner and ROS2

In many modern automation solutions, manual off-line programming is being replaced by online algorithms that dynamically perform tasks based on the state of the environment. Complexities of such systems are pushed even further with collaboration among robots and humans, where intelligent machines and learning algorithms are replacing more traditional automation solutions. This chapter describes the development of an industrial demonstrator using a control infrastructure called Sequence Planner (SP), and presents some lessons learned during development. SP is based on ROS2 and it is designed to aid in handling the increased complexity of these new systems using formal models and online planning algorithms to coordinate the actions of robots and other devices. During development, SP can auto generate ROS nodes and message types as well as support continuous validation and testing. SP is also designed with the aim to handle traditional challenges of automation software development such as safety, reliability and efficiency. In this chapter, it is argued that ROS2 together with SP could be an enabler of intelligent automation for the next industrial revolution

Preparation and control of intelligent automation systems

In the automation systems of tomorrow, it is likely that the devices included have various degrees of autonomy, and include advanced algorithms for perception and control. Human operators will be expected to work together with collaborative robots as well as with roaming robots for material handling.The volatile nature of the environment of such intelligent automation systems lead to an enormous amount of possible situations that can arise and which need to be suitably handled. This complexity makes development of control systems for intelligent automation systems difficult using traditional methods.As an alternative, this thesis presents a model-based control framework, which uses a combination of formal specification and automated planning. The proposed framework allows for defining the intentions of the automation system on a high level, which enables decisions that influence when things should occur to be modeled using logical constraints, rather than programming. To achieve a modular framework, low level, reusable, resource models are composed by 1) formal specification to ensure safety and 2) applying an abstraction called an operation, which couples the reusable resources to the intentions of the system. By planning also the resources\u27 detailed actions, the operations can, when possible, be completed regardless of the resources\u27 current state. This eases error-recovery, as resources do not have to be reset when an error occurs.Additionally, the thesis proposes an iterative and interactive workflow for integrating the proposed model-based control framework into a virtual preparation process, using computer-based simulation as a tool for validating formal specifications. The control framework allows for adding new constraints to a running system, enabling an efficient and interactive preparation process.The framework has been applied to a use case from final assembly, which features human-robot collaboration. Experimental results on the ability to handle unforeseen errors and planning performance are presented

Secure and privacy-respecting documentation for interactive manufacturing and quality assurance

The automated documentation of work steps is a requirement of many modern manufacturing processes. Especially when it comes to important procedures such as safety critical screw connections or weld seams, the correct and complete execution of certain manufacturing steps needs to be properly supervised, e.g., by capturing video snippets of the worker to be checked in hindsight. Without proper technical and organizational safeguards, such documentation data carries the potential for covert performance monitoring to the disadvantage of employees. Naïve documentation architectures interfere with data protection requirements, and thus cannot expect acceptance of employees. In this paper we outline use cases for automated documentation and describe an exemplary system architecture of a workflow recognition and documentation system. We derive privacy protection goals that we address with a suitable security architecture based on hybrid encryption, secret-sharing among multiple parties and remote attestation of the system to prevent manipulation. We finally contribute an outlook towards problems and possible solutions with regards to information that can leak through accessible metadata and with regard to more modular system architectures, where more sophisticated remote attestation approaches are needed to ensure the integrity of distributed components