A concept of water usage efficiency to support water reduction in manufacturing industry

Increasing pressures on freshwater supplies, continuity of supply uncertainties, and costs linked to legislative compliance, such as for wastewater treatment, are driving water use reduction up the agenda of manufacturing businesses. A survey is presented of current analysis methods and tools generally available to industry to analyze environmental impact of, and to manage, water use. These include life cycle analysis, water footprinting, strategic planning, water auditing, and process integration. It is identified that the methods surveyed do not provide insight into the operational requirements from individual process steps for water, instead taking such requirements as a given. We argue that such understanding is required for a proactive approach to long-term water usage reduction, in which sustainability is taken into account at the design stage for both process and product. As a first step to achieving this, we propose a concept of water usage efficiency which can be used to evaluate current and proposed processes and products. Three measures of efficiency are defined, supported by a framework of a detailed categorization and representation of water flows within a production system. The calculation of the efficiency measures is illustrated using the example of a tomato sauce production line. Finally, the elements required to create a useable tool based on the efficiency measures are discussed

Constrained Codes for Joint Energy and Information Transfer

In various wireless systems, such as sensor RFID networks and body area networks with implantable devices, the transmitted signals are simultaneously used both for information transmission and for energy transfer. In order to satisfy the conflicting requirements on information and energy transfer, this paper proposes the use of constrained run-length limited (RLL) codes in lieu of conventional unconstrained (i.e., random-like) capacity-achieving codes. The receiver's energy utilization requirements are modeled stochastically, and constraints are imposed on the probabilities of battery underflow and overflow at the receiver. It is demonstrated that the codewords' structure afforded by the use of constrained codes enables the transmission strategy to be better adjusted to the receiver's energy utilization pattern, as compared to classical unstructured codes. As a result, constrained codes allow a wider range of trade-offs between the rate of information transmission and the performance of energy transfer to be achieved.Comment: 27 pages, 14 figures, Submitted Submitted in IEEE Transactions on Communication

Design of sustainable industrial systems by integrated modeling of factory building and manufacturing processes

This paper presents an integrated approach that combines ‘Sustainable Building Design’ tools and ‘Sustainable Manufacturing Process’ tools to create a tool for the design of sustainable manufacturing systems.’ Currently no such integrated tools are in use by manufacturers to assess energy performance, identify improvement areas and help suggest actions. This paper describes the development of a tool that through such integrated modelling can help identify improvements via its library of tactics. These sustainable manufacturing tactics have to account for location and time, as well as production process, in a manner that is not currently supported by either manufacturing process simulation tools, or building energy tools. Through case study applications, the integrated modelling of real world industrial processes is demonstrated, from target and boundary settings, mapping (manufacturing process systems, material flow, surrounding buildings and facilities), data collection, simulation, improvement opportunities and optimisation

Energy-based Analysis of Biochemical Cycles using Bond Graphs

Thermodynamic aspects of chemical reactions have a long history in the Physical Chemistry literature. In particular, biochemical cycles - the building-blocks of biochemical systems - require a source of energy to function. However, although fundamental, the role of chemical potential and Gibb's free energy in the analysis of biochemical systems is often overlooked leading to models which are physically impossible. The bond graph approach was developed for modelling engineering systems where energy generation, storage and transmission are fundamental. The method focuses on how power flows between components and how energy is stored, transmitted or dissipated within components. Based on early ideas of network thermodynamics, we have applied this approach to biochemical systems to generate models which automatically obey the laws of thermodynamics. We illustrate the method with examples of biochemical cycles. We have found that thermodynamically compliant models of simple biochemical cycles can easily be developed using this approach. In particular, both stoichiometric information and simulation models can be developed directly from the bond graph. Furthermore, model reduction and approximation while retaining structural and thermodynamic properties is facilitated. Because the bond graph approach is also modular and scaleable, we believe that it provides a secure foundation for building thermodynamically compliant models of large biochemical networks

Process-Based Design and Integration of Wireless Sensor Network Applications

Abstract Wireless Sensor and Actuator Networks (WSNs) are distributed sensor and actuator networks that monitor and control real-world phenomena, enabling the integration of the physical with the virtual world. They are used in domains like building automation, control systems, remote healthcare, etc., which are all highly process-driven. Today, tools and insights of Business Process Modeling (BPM) are not used to model WSN logic, as BPM focuses mostly on the coordination of people and IT systems and neglects the integration of embedded IT. WSN development still requires significant special-purpose, low-level, and manual coding of process logic. By exploiting similarities between WSN applications and business processes, this work aims to create a holistic system enabling the modeling and execution of executable processes that integrate, coordinate, and control WSNs. Concretely, we present a WSNspecific extension for Business Process Modeling Notation (BPMN) and a compiler that transforms the extended BPMN models into WSN-specific code to distribute process execution over both a WSN and a standard business process engine. The developed tool-chain allows modeling of an independent control loop for the WSN.

The NASA SBIR product catalog

The purpose of this catalog is to assist small business firms in making the community aware of products emerging from their efforts in the Small Business Innovation Research (SBIR) program. It contains descriptions of some products that have advanced into Phase 3 and others that are identified as prospective products. Both lists of products in this catalog are based on information supplied by NASA SBIR contractors in responding to an invitation to be represented in this document. Generally, all products suggested by the small firms were included in order to meet the goals of information exchange for SBIR results. Of the 444 SBIR contractors NASA queried, 137 provided information on 219 products. The catalog presents the product information in the technology areas listed in the table of contents. Within each area, the products are listed in alphabetical order by product name and are given identifying numbers. Also included is an alphabetical listing of the companies that have products described. This listing cross-references the product list and provides information on the business activity of each firm. In addition, there are three indexes: one a list of firms by states, one that lists the products according to NASA Centers that managed the SBIR projects, and one that lists the products by the relevant Technical Topics utilized in NASA's annual program solicitation under which each SBIR project was selected

Mathematical modelling of simultaneous water and energy minimisation considering water management hierarchy options

Water and energy are closely interlinked together. The goal to reduce water and energy simultaneously has been a growing research. However, previous studies only consider maximising water reuse and, in some cases, also include water regeneration. This study aims to develop a mathematical model to design water and energy network that further reduces the water consumption, considering the whole water management hierarchy (WMH) schemes. This includes elimination, reduction, reuse, outsourcing and regeneration. Two steps solution is proposed, which involves solving two MINLP models. First, water and energy minimisation network considering WMH schemes and direct heat transfer is designed. The obtained network is then improved by inclusion of indirect heat integration to minimise the objective cost function. Two cases of thermal data extraction are studied for heat integration, Case A extracts individual streams based on supply and targeted temperature, whereas Case B extracts stream after mixer based on mixer temperature and targeted temperature. Streams which temperature load is satisfied in direct heat transfer were excluded for heat integration. The proposed method has been tested with literature case study. The implementation of all possible WMH scheme yields a lower freshwater consumption and wastewater generation. The model selected 35% and 15% of reduction for demand 3 and demand 1 respectively. Case A yields a lower total operating cost but slightly higher investment cost compared to Case B. Case B result in a simpler heat exchanger network, but degradation of the potential energy causes more heating and cooling. Case A is chosen as the optimal network and exhibits 13% reduction of the total cost compared to the literature case study