Oil and Gas flow Anomaly Detection on offshore naturally flowing wells using Deep Neural Networks

Dissertation presented as the partial requirement for obtaining a Master's degree in Data Science and Advanced Analytics, specialization in Data ScienceThe Oil and Gas industry, as never before, faces multiple challenges. It is being impugned for being dirty, a pollutant, and hence the more demand for green alternatives. Nevertheless, the world still has to rely heavily on hydrocarbons, since it is the most traditional and stable source of energy, as opposed to extensively promoted hydro, solar or wind power. Major operators are challenged to produce the oil more efficiently, to counteract the newly arising energy sources, with less of a climate footprint, more scrutinized expenditure, thus facing high skepticism regarding its future. It has to become greener, and hence to act in a manner not required previously. While most of the tools used by the Hydrocarbon E&P industry is expensive and has been used for many years, it is paramount for the industry’s survival and prosperity to apply predictive maintenance technologies, that would foresee potential failures, making production safer, lowering downtime, increasing productivity and diminishing maintenance costs. Many efforts were applied in order to define the most accurate and effective predictive methods, however data scarcity affects the speed and capacity for further experimentations. Whilst it would be highly beneficial for the industry to invest in Artificial Intelligence, this research aims at exploring, in depth, the subject of Anomaly Detection, using the open public data from Petrobras, that was developed by experts. For this research the Deep Learning Neural Networks, such as Recurrent Neural Networks with LSTM and GRU backbones, were implemented for multi-class classification of undesirable events on naturally flowing wells. Further, several hyperparameter optimization tools were explored, mainly focusing on Genetic Algorithms as being the most advanced methods for such kind of tasks. The research concluded with the best performing algorithm with 2 stacked GRU and the following vector of hyperparameters weights: [1, 47, 40, 14], which stand for timestep 1, number of hidden units 47, number of epochs 40 and batch size 14, producing F1 equal to 0.97%. As the world faces many issues, one of which is the detrimental effect of heavy industries to the environment and as result adverse global climate change, this project is an attempt to contribute to the field of applying Artificial Intelligence in the Oil and Gas industry, with the intention to make it more efficient, transparent and sustainable

UNDERGROUND CRUDE OIL PIPELINE LEAKAGE DETECTION USING DEXINED DEEP LEARNING TECHNIQUES AND LAB COLOR SPACE

Computer vision plays a big role in pipeline leakage detection systems and is one of the latest techniques. Still, it requires a powerful image-processing algorithm to detect objects. The purpose of this work is to develop and implement spill detection in oil pipes caused by leakage using images taken by a drone equipped with a Raspberry Pi 4. The acquired images are sent to the base station along with the global positioning system (GPS) location of the captured images via the message queuing telemetry transport Internet of Things (MQTT IoT) protocol. At the base station, images are processed to identify contours by dense extreme inception networks for edge detection(DexiNed) deep learning techniques based on holistically-nested edge detection(HED) and extreme inception (Xception) networks. This algorithm is capable of finding many contours in images. To find a contour with black color, the CIELAB color space (LAB) has been used. The proposed algorithm removes small contours and computes the area of the remaining contours. If the contour is above the threshold value, it is considered a spill; otherwise, it will be saved in a database for further inspection. For testing purposes, three different spill areas were implemented with spill sizes of (1 m^2,2 m^2 ,and 3 m^2). Images have been captured at three different heights (5 m, 10 m, and 15 m) by the drone used to capture the images. The result shows that effective detection has been obtained at 10 meters high. To monitor the entire system, a web application has been integrated into the base station

Performance analysis of various machine learning algorithms for CO2 leak prediction and characterization in geo-sequestration injection wells

The effective detection and prevention of CO2 leakage in active injection wells are paramount for safe carbon capture and storage (CCS) initiatives. This study assesses five fundamental machine learning algorithms, namely, Support Vector Regression (SVR), K-Nearest Neighbor Regression (KNNR), Decision Tree Regression (DTR), Random Forest Regression (RFR), and Artificial Neural Network (ANN), for use in developing a robust data-driven model to predict potential CO2 leakage incidents in injection wells. Leveraging wellhead and bottom-hole pressure and temperature data, the models aim to simultaneously predict the location and size of leaks. A representative dataset simulating various leak scenarios in a saline aquifer reservoir was utilized. The findings reveal crucial insights into the relationships between the variables considered and leakage characteristics. With its positive linear correlation with depth of leak, wellhead pressure could be a pivotal indicator of leak location, while the negative linear relationship with well bottom-hole pressure demonstrated the strongest association with leak size. Among the predictive models examined, the highest prediction accuracy was achieved by the KNNR model for both leak localization and sizing. This model displayed exceptional sensitivity to leak size, and was able to identify leak magnitudes representing as little as 0.0158% of the total main flow with relatively high levels of accuracy. Nonetheless, the study underscored that accurate leak sizing posed a greater challenge for the models compared to leak localization. Overall, the findings obtained can provide valuable insights into the development of efficient data-driven well-bore leak detection systems.<br/

Cyberthreats, Attacks and Intrusion Detection in Supervisory Control and Data Acquisition Networks

Supervisory Control and Data Acquisition (SCADA) systems are computer-based process control systems that interconnect and monitor remote physical processes. There have been many real world documented incidents and cyber-attacks affecting SCADA systems, which clearly illustrate critical infrastructure vulnerabilities. These reported incidents demonstrate that cyber-attacks against SCADA systems might produce a variety of financial damage and harmful events to humans and their environment. This dissertation documents four contributions towards increased security for SCADA systems. First, a set of cyber-attacks was developed. Second, each attack was executed against two fully functional SCADA systems in a laboratory environment; a gas pipeline and a water storage tank. Third, signature based intrusion detection system rules were developed and tested which can be used to generate alerts when the aforementioned attacks are executed against a SCADA system. Fourth, a set of features was developed for a decision tree based anomaly based intrusion detection system. The features were tested using the datasets developed for this work. This dissertation documents cyber-attacks on both serial based and Ethernet based SCADA networks. Four categories of attacks against SCADA systems are discussed: reconnaissance, malicious response injection, malicious command injection and denial of service. In order to evaluate performance of data mining and machine learning algorithms for intrusion detection systems in SCADA systems, a network dataset to be used for benchmarking intrusion detection systemswas generated. This network dataset includes different classes of attacks that simulate different attack scenarios on process control systems. This dissertation describes four SCADA network intrusion detection datasets; a full and abbreviated dataset for both the gas pipeline and water storage tank systems. Each feature in the dataset is captured from network flow records. This dataset groups two different categories of features that can be used as input to an intrusion detection system. First, network traffic features describe the communication patterns in a SCADA system. This research developed both signature based IDS and anomaly based IDS for the gas pipeline and water storage tank serial based SCADA systems. The performance of both types of IDS were evaluates by measuring detection rate and the prevalence of false positives

Adaptive swarm optimisation assisted surrogate model for pipeline leak detection and characterisation.

Pipelines are often subject to leakage due to ageing, corrosion and weld defects. It is difficult to avoid pipeline leakage as the sources of leaks are diverse. Various pipeline leakage detection methods, including fibre optic, pressure point analysis and numerical modelling, have been proposed during the last decades. One major issue of these methods is distinguishing the leak signal without giving false alarms. Considering that the data obtained by these traditional methods are digital in nature, the machine learning model has been adopted to improve the accuracy of pipeline leakage detection. However, most of these methods rely on a large training dataset for accurate training models. It is difficult to obtain experimental data for accurate model training. Some of the reasons include the huge cost of an experimental setup for data collection to cover all possible scenarios, poor accessibility to the remote pipeline, and labour-intensive experiments. Moreover, datasets constructed from data acquired in laboratory or field tests are usually imbalanced, as leakage data samples are generated from artificial leaks. Computational fluid dynamics (CFD) offers the benefits of providing detailed and accurate pipeline leakage modelling, which may be difficult to obtain experimentally or with the aid of analytical approach. However, CFD simulation is typically time-consuming and computationally expensive, limiting its pertinence in real-time applications. In order to alleviate the high computational cost of CFD modelling, this study proposed a novel data sampling optimisation algorithm, called Adaptive Particle Swarm Optimisation Assisted Surrogate Model (PSOASM), to systematically select simulation scenarios for simulation in an adaptive and optimised manner. The algorithm was designed to place a new sample in a poorly sampled region or regions in parameter space of parametrised leakage scenarios, which the uniform sampling methods may easily miss. This was achieved using two criteria: population density of the training dataset and model prediction fitness value. The model prediction fitness value was used to enhance the global exploration capability of the surrogate model, while the population density of training data samples is beneficial to the local accuracy of the surrogate model. The proposed PSOASM was compared with four conventional sequential sampling approaches and tested on six commonly used benchmark functions in the literature. Different machine learning algorithms are explored with the developed model. The effect of the initial sample size on surrogate model performance was evaluated. Next, pipeline leakage detection analysis - with much emphasis on a multiphase flow system - was investigated in order to find the flow field parameters that provide pertinent indicators in pipeline leakage detection and characterisation. Plausible leak scenarios which may occur in the field were performed for the gas-liquid pipeline using a three-dimensional RANS CFD model. The perturbation of the pertinent flow field indicators for different leak scenarios is reported, which is expected to help in improving the understanding of multiphase flow behaviour induced by leaks. The results of the simulations were validated against the latest experimental and numerical data reported in the literature. The proposed surrogate model was later applied to pipeline leak detection and characterisation. The CFD modelling results showed that fluid flow parameters are pertinent indicators in pipeline leak detection. It was observed that upstream pipeline pressure could serve as a critical indicator for detecting leakage, even if the leak size is small. In contrast, the downstream flow rate is a dominant leakage indicator if the flow rate monitoring is chosen for leak detection. The results also reveal that when two leaks of different sizes co-occur in a single pipe, detecting the small leak becomes difficult if its size is below 25% of the large leak size. However, in the event of a double leak with equal dimensions, the leak closer to the pipe upstream is easier to detect. The results from all the analyses demonstrate the PSOASM algorithm's superiority over the well-known sequential sampling schemes employed for evaluation. The test results show that the PSOASM algorithm can be applied for pipeline leak detection with limited training datasets and provides a general framework for improving computational efficiency using adaptive surrogate modelling in various real-life applications

Investigations on corrosion monitor reliability, calibration, and coverage

Thickness loss due to internal corrosion and erosion is a critical issue in ferromagnetic steel structures that can cause catastrophic failures. Ultrasonic thickness gauges are widely used for the detection of wall thickness. Recently permanently installed ultrasonic sensors have become popular for the inspection of areas suspected to undergo wall thickness loss. However, these are limited by the high cost and requirement of coupling agents. To address these problems, a novel cost-effective, and smart corrosion monitor based on the magnetic eddy current technique is developed in this research. The performance and reliability of the monitor to track internal wall thickness loss is tested successfully through accelerated and real-life aging corrosion tests. Due to the handling and safety issues associated with the powerful magnets in magnetic techniques, a particle swarm-based optimisation method is proposed and validated through two test cases. The results indicate that the area of the magnetic excitation circuit could be reduced by 38% without compromising the sensitivity. The reliability of the corrosion monitor is improved by utilising the active redundancy approach to identify and isolate faults in sensors. A real-life aging test is conducted for eight months in an ambient environment through an accelerated corrosion setup. The results obtained from the two corrosion monitors confirm that the proposed corrosion monitor is reliable for tracking the thickness loss. The corrosion monitor is found to be stable against environmental variations. A new in-situ calibration method based on zero-crossing frequency feature is introduced to evaluate the in-situ relative permeability. The thickness of the test specimen could be estimated with an accuracy of ± 0.6 mm. The series of studies conducted in the project reveal that the magnetic corrosion monitor has the capability to detect and quantify uniform wall thickness loss reliably