Induction motors versus permanent magnet actuators for aerospace applications

This paper introduces a comparative study on the design of aerospace actuators concerning Induction Motor (IM) and Permanent Magnet Motor (PMM) technologies. In the analysis undertaken, the two candidate configurations are evaluated in terms of both their electromagnetic and thermal behavior in a combined manner. On a first step, the basic dimensioning of the actuators and their fundamental operational characteristics are determined via a time-stepping Finite Element (FE) analysis. The consideration of the thermal robustness of the proposed motor configurations is integrated in the design procedure, through the appropriate handling of their respective constraints. As a result, all comparisons are carried out on a common thermal evacuation basis. On a second step, a single objective optimization procedure is employed, considering several performance and efficiency indexes using appropriate weights. Manufacturing and construction related costs for both investigated topologies are considered employing specific penalty functions. The impact of the utilized materials is also examined. The resultant motor designs have been validated through manufactured prototypes illustrating their suitability for aerospace actuatio

Levitation Performance of Two Opposed Permanent Magnet Pole-Pair Separated Conical Bearingless Motors

In standard motor applications, rotor suspension with traditional mechanical bearings represents the most economical solution. However, in certain high performance applications, rotor suspension without contacting bearings is either required or highly beneficial. Examples include applications requiring very high speed or extreme environment operation, or with limited access for maintenance. This paper expands upon a novel bearingless motor concept, in which two motors with opposing conical air-gaps are used to achieve full five-axis levitation and rotation of the rotor. Force in this motor is created by deliberately leaving the motor s pole-pairs unconnected, which allows the creation of different d-axis flux in each pole pair. This flux imbalance is used to create lateral force. This approach is different than previous bearingless motor designs, which require separate windings for levitation and rotation. This paper examines the predicted and achieved suspension performance of a fully levitated prototype bearingless system

Motor for High Temperature Applications

A high temperature motor has a stator with poles formed by wire windings, and a rotor with magnetic poles on a rotor shaft positioned coaxially within the stator. The stator and rotor are built up from stacks of magnetic-alloy laminations. The stator windings are made of high temperature magnet wire insulated with a vitreous enamel film, and the wire windings are bonded together with ceramic binder. A thin-walled cylinder is positioned coaxially between the rotor and the stator to prevent debris from the stator windings from reaching the rotor. The stator windings are wound on wire spools made of ceramic, thereby avoiding need for mica insulation and epoxy/adhesive. The stator and rotor are encased in a stator housing with rear and front end caps, and rear and front bearings for the rotor shaft are mounted on external sides of the end caps to keep debris from the motor migrating into the bearings' races

2-D Equivalent finite element model of quadratic linear electromagnetic actuator

The purpose of this paper is to present a 2-D equivalent finite element model of a quadratic linear electromagnetic actuator that can save space and power as it does not employ an energy conversion system. A 2-D model, while being fairly accurate, is preferable to a 3-D finite element analysis for the design and analysis of a quadratic linear electromagnetic actuator as it requires significantly lower computing resources and results in faster calculations. We calculate the effective coil length for the equivalent 2-D finite element model and validate the accuracy of this model with experimental data