Development of an induction motor condition monitoring test rig And fault detection strategies

Includes bibliographical references.This thesis sets out to develop an induction motor condition monitoring test rig to experimentally simulate the common faults associated with induction motors and to develop strategies for detecting these faults that employ signal processing techniques. Literature on basic concepts of induction motors and inverter drives, the phenomena of common faults associated with induction motors, the condition monitoring systems were intensively reviewed

Detection of inter-turn faults in multi-phase ferrite-PM assisted synchronous reluctance machine

Inter-turn winding faults in five-phase ferrite-permanent magnet-assisted synchronous reluctance motors (fPMa-SynRMs) can lead to catastrophic consequences if not detected in a timely manner, since they can quickly progress into more severe short-circuit faults, such as coil-to-coil, phase-to-ground or phase-to-phase faults. This paper analyzes the feasibility of detecting such harmful faults in their early stage, with only one short-circuited turn, since there is a lack of works related to this topic in multi-phase fPMa-SynRMs. Two methods are tested for this purpose, the analysis of the spectral content of the zero-sequence voltage component (ZSVC) and the analysis of the stator current spectra, also known as motor current signature analysis (MCSA), which is a well-known fault diagnosis method. This paper compares the performance and sensitivity of both methods under different operating conditions. It is proven that inter-turn faults can be detected in the early stage, with the ZSVC providing more sensitivity than the MCSA method. It is also proven that the working conditions have little effect on the sensitivity of both methods. To conclude, this paper proposes two inter-turn fault indicators and the threshold values to detect such faults in the early stage, which are calculated from the spectral information of the ZSVC and the line currentsPeer ReviewedPostprint (published version

Particle filter-based estimation of instantaneous frequency for the diagnosis of electrical asymmetries in induction machines

"© 2014 IEEE. Personal use of this material is permitted. Permission from IEEE must be obtained for all other uses, in any current or future media, including reprinting/republishing this material for advertising or promotional purposes, creating new collective works, for resale or redistribution to servers or lists, or reuse of any copyrighted component of this work in other works.” Upon publication, authors are asked to include either a link to the abstract of the published article in IEEE Xplore®, or the article’s Digital Object Identifier (DOI).Fault diagnosis of induction machines operating under variable load conditions is still an unsolved matter. Under those regimes, the application of conventional diagnostic techniques is not suitable, since they are adapted to the analysis of stationary quantities. In this context, modern transient-based methodologies become very appropriate. This paper improves a technique, based on the application of Wigner Ville distribution as time frequency decomposition tool, using a particle filtering method as feature extraction procedure, to diagnose and quantify electrical asymmetries in induction machines, such as wound- rotor induction generators used in wind farms. The combination of both tools allows tracking several variable frequency harmon- ics simultaneously and computing their energy with high accu- racy, yielding magnitudes and values similar to those obtained by the application of the fast Fourier transform in stationary operation. The experimental results show the validity of the approach for rapid speed variations, independently of any speed sensor.Climente Alarcon, V.; Antonino Daviu, JA.; Haavisto, A.; Arkkio, A. (2014). Particle Filter-Based Estimation of Instantaneous Frequency for the Diagnosis of Electrical Asymmetries in Induction Machines. IEEE Transactions on Instrumentation and Measurement. 63(10):2454-2463. doi:10.1109/TIM.2014.231011324542463631

A New Approach for Broken Rotor Bar Detection in Induction Motors Using Frequency Extraction in Stray Flux Signals

This paper offers a reliable solution to the detection of broken rotor bars in induction machines with a novel methodology, which is based on the fact that the fault-related harmonics will have oscillating amplitudes due to the speed ripple effect. The method consists of two main steps: Initially, a time-frequency transformation is used and the focus is given on the steady-state regime; thereupon, the fault-related frequencies are handled as periodical signals over time and the classical fast Fourier transform is used for the evaluation of their own spectral content. This leads to the discrimination of subcomponents related to the fault and to the evaluation of their amplitudes. The versatility of the proposed method relies on the fact that it reveals the aforementioned signatures to detect the fault, regardless of the spatial location of the broken rotor bars. Extensive finite element simulations on a 1.1 MW induction motor and experimental testing on a 1.1 kW induction motor lead to the conclusion that the method can be generalized on any type of induction motor independently from the size, power, number of poles, and rotor slot numbers

Modeling and fault diagnosis of broken rotor bar faults in induction motors

Due to vast industrial applications, induction motors are often referred to as the “workhorse” of the industry. To detect incipient faults and improve reliability, condition monitoring and fault diagnosis of induction motors are very important. In this thesis, the focus is to model and detect broken rotor bar (BRB) faults in induction motors through the finite element analysis and machine learning approach. The most successfully deployed method for the BRB fault detection is Motor Current Signature Analysis (MSCA) due to its non-invasive, easy to implement, lower cost, reliable and effective nature. However, MSCA has its own limitations. To overcome such limitations, fault diagnosis using machine learning attracts more research interests lately. Feature selection is an important part of machine learning techniques. The main contributions of the thesis include: 1) model a healthy motor and a motor with different number of BRBs using finite element analysis software ANSYS; 2) analyze BRB faults of induction motors using various spectral analysis algorithms (parametric and non-parametric) by processing stator current signals obtained from the finite element analysis; 3) conduct feature selection and classification of BRB faults using support vector machine (SVM) and artificial neural network (ANN); 4) analyze neighbouring and spaced BRB faults using Burg and Welch PSD analysis

Diagnosis of Stator Turn-to-Turn Fault and Stator Voltage Unbalance Fault Using ANFIS

An induction machine is a highly non-linear system that poses a great challenge because of its fault diagnosis due to the processing of large and complex data. The fault in an induction machine can lead to excessive downtimes that can lead to huge losses in terms of maintenance and production. This paper discusses the diagnosis of stator winding faults, which is one of the common faults in an induction machine. Several diagnostics techniques have been presented in the literature. Fault detection using traditional analytical methods are not always possible as this requires prior knowledge of the exact motor model. The motor models are also susceptible to inaccuracy due to parameter variations. This paper presents Adaptive Neuro-fuzzy Inference system (ANFIS) based fault diagnosis of induction motors. The distinction between the stator winding fault and supply unbalance is addressed in this paper. Experimental data is collected by shorting the turns of a health motor as well as creating unbalance in the stator voltage. The data is processed and fed to an ANFIS classifier that accurately identifies the faulted condition and unbalanced supply voltage conditions. The ANFIS provides almost 99% accurate and computationally efficient output in diagnosing the faults and unbalance conditions.DOI:http://dx.doi.org/10.11591/ijece.v3i1.185