Design, Fabrication, and Run-time Strategies for Hardware-Assisted Security

Today, electronic computing devices are critically involved in our daily lives, basic infrastructure, and national defense systems. With the growing number of threats against them, hardware-based security features offer the best chance for building secure and trustworthy cyber systems. In this dissertation, we investigate ways of making hardware-based security into a reality with primary focus on two areas: Hardware Trojan Detection and Physically Unclonable Functions (PUFs). Hardware Trojans are malicious modifications made to original IC designs or layouts that can jeopardize the integrity of hardware and software platforms. Since most modern systems critically depend on ICs, detection of hardware Trojans has garnered significant interest in academia, industry, as well as governmental agencies. The majority of existing detection schemes focus on test-time because of the limited hardware resources available at run-time. In this dissertation, we explore innovative run-time solutions that utilize on-chip thermal sensor measurements and fundamental estimation/detection theory to expose changes in IC power/thermal profile caused by Trojan activation. The proposed solutions are low overhead and also generalizable to many other sensing modalities and problem instances. Simulation results using state-of-the-art tools on publicly available Trojan benchmarks verify that our approaches can detect Trojans quickly and with few false positives. Physically Unclonable Functions (PUFs) are circuits that rely on IC fabrication variations to generate unique signatures for various security applications such as IC authentication, anti-counterfeiting, cryptographic key generation, and tamper resistance. While the existence of variations has been well exploited in PUF design, knowledge of exactly how variations come into existence has largely been ignored. Yet, for several decades the Design-for-Manufacturability (DFM) community has actually investigated the fundamental sources of these variations. Furthermore, since manufacturing variations are often harmful to IC yield, the existing DFM tools have been geared towards suppressing them (counter-intuitive for PUFs). In this dissertation, we make several improvements over current state-of-the-art work in PUFs. First, our approaches exploit existing DFM models to improve PUFs at physical layout and mask generation levels. Second, our proposed algorithms reverse the role of standard DFM tools and extend them towards improving PUF quality without harming non-PUF portions of the IC. Finally, since our approaches occur after design and before fabrication, they are applicable to all types of PUFs and have little overhead in terms of area, power, etc. The innovative and unconventional techniques presented in this dissertation should act as important building blocks for future work in cyber security

A Physical Unclonable Function Based on Inter-Metal Layer Resistance Variations and an Evaluation of its Temperature and Voltage Stability

Keying material for encryption is stored as digital bistrings in non-volatile memory (NVM) on FPGAs and ASICs in current technologies. However, secrets stored this way are not secure against a determined adversary, who can use probing attacks to steal the secret. Physical Unclonable functions (PUFs) have emerged as an alternative. PUFs leverage random manufacturing variations as the source of entropy for generating random bitstrings, and incorporate an on-chip infrastructure for measuring and digitizing the corresponding variations in key electrical parameters, such as delay or voltage. PUFs are designed to reproduce a bitstring on demand and therefore eliminate the need for on-chip storage. In this dissertation, I propose a kind of PUF that measures resistance variations in inter-metal layers that define the power grid of the chip and evaluate its temperature and voltage stability. First, I introduce two implementations of a power grid-based PUF (PG-PUF). Then, I analyze the quality of bit strings generated without considering environmental variations from the PG-PUFs that leverage resistance variations in: 1) the power grid metal wires in 60 copies of a 90 nm chip and 2) in the power grid metal wires of 58 copies of a 65 nm chip. Next, I carry out a series of experiments in a set of 63 chips in IBM\u27s 90 nm technology at 9 TV corners, i.e., over all combination of 3 temperatures: -40oC, 25oC and 85oC and 3 voltages: nominal and +/-10% of the nominal supply voltage. The randomness, uniqueness and stability characteristics of bitstrings generated from PG-PUFs are evaluated. The stability of the PG-PUF and an on-chip voltage-to-digital (VDC) are also evaluated at 9 temperature-voltage corners. I introduce several techniques that have not been previously described, including a mechanism to eliminate voltage trends or \u27bias\u27 in the power grid voltage measurements, as well as a voltage threshold, Triple-Module-Redundancy (TMR) and majority voting scheme to identify and exclude unstable bits

On Improving Robustness of Hardware Security Primitives and Resistance to Reverse Engineering Attacks

The continued growth of information technology (IT) industry and proliferation of interconnected devices has aggravated the problem of ensuring security and necessitated the need for novel, robust solutions. Physically unclonable functions (PUFs) have emerged as promising secure hardware primitives that can utilize the disorder introduced during manufacturing process to generate unique keys. They can be utilized as \textit{lightweight} roots-of-trust for use in authentication and key generation systems. Unlike insecure non-volatile memory (NVM) based key storage systems, PUFs provide an advantage -- no party, including the manufacturer, should be able to replicate the physical disorder and thus, effectively clone the PUF. However, certain practical problems impeded the widespread deployment of PUFs. This dissertation addresses such problems of (i) reliability and (ii) unclonability. Also, obfuscation techniques have proven necessary to protect intellectual property in the presence of an untrusted supply chain and are needed to aid against counterfeiting. This dissertation explores techniques utilizing layout and logic-aware obfuscation. Collectively, we present secure and cost-effective solutions to address crucial hardware security problems

Subwavelength Engineering of Silicon Photonic Waveguides

The dissertation demonstrates subwavelength engineering of silicon photonic waveguides in the form of two different structures or avenues: (i) a novel ultra-low mode area v-groove waveguide to enhance light-matter interaction; and (ii) a nanoscale sidewall crystalline grating performed as physical unclonable function to achieve hardware and information security. With the advancement of modern technology and modern supply chain throughout the globe, silicon photonics is set to lead the global semiconductor foundries, thanks to its abundance in nature and a mature and well-established industry. Since, the silicon waveguide is the heart of silicon photonics, it can be considered as the core building block of modern integrated photonic systems. Subwavelength structuring of silicon waveguides shows immense promise in a variety of field of study, such as, tailoring electromagnetic near fields, enhancing light-matter interactions, engineering anisotropy and effective medium effects, modal and dispersion engineering, nanoscale sensitivity etc. In this work, we are going to exploit the boundary conditions of modern silicon photonics through subwavelength engineering by means of novel ultra-low mode area v-groove waveguide to answer long-lasting challenges, such as, fabrication of such sophisticated structure while ensuring efficient coupling of light between dissimilar modes. Moreover, physical unclonable function derived from our nanoscale sidewall crystalline gratings should give us a fast and reliable optical security solution with improved information density. This research should enable new avenues of subwavelength engineered silicon photonic waveguide and answer to many unsolved questions of silicon photonics foundries

Synergistic Configurable Ring Oscillator PUF: Design, Characterization, and Implementation

Silicon Physical Unclonable Function (PUF) is a novel hardware primitive that uses the intrinsic variation of integrated circuit manufacturing process for various security applications. Ring oscillator PUF (RO PUF) is one of the most popular silicon PUFs due to its ease of implementation on both ASIC and FPGA. However, RO PUF can have severe reliability issues when the operating environment deviates from the normal environment and security issues when it lacks an efficient anti-cloning mechanism. In this work, we propose a novel approach to build reliable RO PUF efficiently and enhance its resistance against physical cloning attack. The key idea of our approach is to construct ring oscillators with carefully selected inverters during the testing phase after the chip is fabricated. Our experimental results show that our configurable approach outperforms the traditional RO PUF and 1-out-of-8 PUF by generating more reliable bits that pass the NIST randomness tests. Our approach is also more hardware efficient than these RO PUFs. We also demonstrate that the configuration vectors can prevent physical cloning and have the potential usage in chip-dependent applications such as device authentication

Proof-of-PUF enabled blockchain: concurrent data and device security for internet-of-energy

A detailed review on the technological aspects of Blockchain and Physical Unclonable Functions (PUFs) is presented in this article. It stipulates an emerging concept of Blockchain that integrates hardware security primitives via PUFs to solve bandwidth, integration, scalability, latency, and energy requirements for the Internet-of-Energy (IoE) systems. This hybrid approach, hereinafter termed as PUFChain, provides device and data provenance which records data origins, history of data generation and processing, and clone-proof device identification and authentication, thus possible to track the sources and reasons of any cyber attack. In addition to this, we review the key areas of design, development, and implementation, which will give us the insight on seamless integration with legacy IoE systems, reliability, cyber resilience, and future research challenges

Techniques for Improving Security and Trustworthiness of Integrated Circuits

The integrated circuit (IC) development process is becoming increasingly vulnerable to malicious activities because untrusted parties could be involved in this IC development flow. There are four typical problems that impact the security and trustworthiness of ICs used in military, financial, transportation, or other critical systems: (i) Malicious inclusions and alterations, known as hardware Trojans, can be inserted into a design by modifying the design during GDSII development and fabrication. Hardware Trojans in ICs may cause malfunctions, lower the reliability of ICs, leak confidential information to adversaries or even destroy the system under specifically designed conditions. (ii) The number of circuit-related counterfeiting incidents reported by component manufacturers has increased significantly over the past few years with recycled ICs contributing the largest percentage of the total reported counterfeiting incidents. Since these recycled ICs have been used in the field before, the performance and reliability of such ICs has been degraded by aging effects and harsh recycling process. (iii) Reverse engineering (RE) is process of extracting a circuit’s gate-level netlist, and/or inferring its functionality. The RE causes threats to the design because attackers can steal and pirate a design (IP piracy), identify the device technology, or facilitate other hardware attacks. (iv) Traditional tools for uniquely identifying devices are vulnerable to non-invasive or invasive physical attacks. Securing the ID/key is of utmost importance since leakage of even a single device ID/key could be exploited by an adversary to hack other devices or produce pirated devices. In this work, we have developed a series of design and test methodologies to deal with these four challenging issues and thus enhance the security, trustworthiness and reliability of ICs. The techniques proposed in this thesis include: a path delay fingerprinting technique for detection of hardware Trojans, recycled ICs, and other types counterfeit ICs including remarked, overproduced, and cloned ICs with their unique identifiers; a Built-In Self-Authentication (BISA) technique to prevent hardware Trojan insertions by untrusted fabrication facilities; an efficient and secure split manufacturing via Obfuscated Built-In Self-Authentication (OBISA) technique to prevent reverse engineering by untrusted fabrication facilities; and a novel bit selection approach for obtaining the most reliable bits for SRAM-based physical unclonable function (PUF) across environmental conditions and silicon aging effects

Uniquely Identifiable Tamper-Evident Device Using Coupling between Subwavelength Gratings

Reliability and sensitive information protection are critical aspects of integrated circuits. A novel technique using near-field evanescent wave coupling from two subwavelength gratings (SWGs), with the input laser source delivered through an optical fiber is presented for tamper evidence of electronic components. The first grating of the pair of coupled subwavelength gratings (CSWGs) was milled directly on the output facet of the silica fiber using focused ion beam (FIB) etching. The second grating was patterned using e-beam lithography and etched into a glass substrate using reactive ion etching (RIE). The slightest intrusion attempt would separate the CSWGs and eliminate near-field coupling between the gratings. Tampering, therefore, would become evident. Computer simulations guided the design for optimal operation of the security solution. The physical dimensions of the SWGs, i.e. period and thickness, were optimized, for a 650 nm illuminating wavelength. The optimal dimensions resulted in a 560 nm grating period for the first grating etched in the silica optical fiber and 420 nm for the second grating etched in borosilicate glass. The incident light beam had a half-width at half-maximum (HWHM) of at least 7 µm to allow discernible higher transmission orders, and a HWHM of 28 µm for minimum noise. The minimum number of individual grating lines present on the optical fiber facet was identified as 15 lines. Grating rotation due to the cylindrical geometry of the fiber resulted in a rotation of the far-field pattern, corresponding to the rotation angle of moiré fringes. With the goal of later adding authentication to tamper evidence, the concept of CSWGs signature was also modeled by introducing random and planned variations in the glass grating. The fiber was placed on a stage supported by a nanomanipulator, which permitted three-dimensional displacement while maintaining the fiber tip normal to the surface of the glass substrate. A 650 nm diode laser was fixed to a translation mount that transmitted the light source through the optical fiber, and the output intensity was measured using a silicon photodiode. The evanescent wave coupling output results for the CSWGs were measured and compared to the simulation results

Nano-intrinsic security primitives for internet of everything

With the advent of Internet-enabled electronic devices and mobile computer systems, maintaining data security is one of the most important challenges in modern civilization. The innovation of physically unclonable functions (PUFs) shows great potential for enabling low-cost low-power authentication, anti-counterfeiting and beyond on the semiconductor chips. This is because secrets in a PUF are hidden in the randomness of the physical properties of desirably identical devices, making it extremely difficult, if not impossible, to extract them. Hence, the basic idea of PUF is to take advantage of inevitable non-idealities in the physical domain to create a system that can provide an innovative way to secure device identities, sensitive information, and their communications. While the physical variation exists everywhere, various materials, systems, and technologies have been considered as the source of unpredictable physical device variation in large scales for generating security primitives. The purpose of this project is to develop emerging solid-state memory-based security primitives and examine their robustness as well as feasibility. Firstly, the author gives an extensive overview of PUFs. The rationality, classification, and application of PUF are discussed. To objectively compare the quality of PUFs, the author formulates important PUF properties and evaluation metrics. By reviewing previously proposed constructions ranging from conventional standard complementary metal-oxide-semiconductor (CMOS) components to emerging non-volatile memories, the quality of different PUFs classes are discussed and summarized. Through a comparative analysis, emerging non-volatile redox-based resistor memories (ReRAMs) have shown the potential as promising candidates for the next generation of low-cost, low-power, compact in size, and secure PUF. Next, the author presents novel approaches to build a PUF by utilizing concatenated two layers of ReRAM crossbar arrays. Upon concatenate two layers, the nonlinear structure is introduced, and this results in the improved uniformity and the avalanche characteristic of the proposed PUF. A group of cell readout method is employed, and it supports a massive pool of challenge-response pairs of the nonlinear ReRAM-based PUF. The non-linear PUF construction is experimentally assessed using the evaluation metrics, and the quality of randomness is verified using predictive analysis. Last but not least, random telegraph noise (RTN) is studied as a source of entropy for a true random number generation (TRNG). RTN is usually considered a disadvantageous feature in the conventional CMOS designs. However, in combination with appropriate readout scheme, RTN in ReRAM can be used as a novel technique to generate quality random numbers. The proposed differential readout-based design can maintain the quality of output by reducing the effect of the undesired noise from the whole system, while the controlling difficulty of the conventional readout method can be significantly reduced. This is advantageous as the differential readout circuit can embrace the resistance variation features of ReRAMs without extensive pre-calibration. The study in this thesis has the potential to enable the development of cost-efficient and lightweight security primitives that can be integrated into modern computer mobile systems and devices for providing a high level of security

Physical layer security for IoT applications

The increasing demands for Internet of things (IoT) applications and the tremendous increase in the volume of IoT generated data bring novel challenges for the fifth generation (5G) network. Verticals such as e-Health, vehicle to everything (V2X) and unmanned aerial vehicles (UAVs) require solutions that can guarantee low latency, energy efficiency,massive connectivity, and high reliability. In particular, finding strong security mechanisms that satisfy the above is of central importance for bringing the IoT to life. In this regards, employing physical layer security (PLS) methods could be greatly beneficial for IoT networks. While current security solutions rely on computational complexity, PLS is based on information theoretic proofs. By removing the need for computational power, PLS is ideally suited for resource constrained devices. In detail, PLS can ensure security using the inherit randomness already present in the physical channel. Promising schemes from the physical layer include physical unclonable functions (PUFs), which are seen as the hardware fingerprint of a device, and secret key generation (SKG) from wireless fading coefficients, which provide the wireless fingerprint of the communication channel between devices. The present thesis develops several PLS-based techniques that pave the way for a new breed of latency-aware, lightweight, security protocols. In particular, the work proposes: i) a fast multi-factor authentication solution with verified security properties based on PUFs, proximity detection and SKG; ii) an authenticated encryption SKG approach that interweaves data transmission and key generation; and, iii) a set of countermeasures to man-in-the-middle and jamming attacks. Overall, PLS solutions show promising performance, especially in the context of IoT applications, therefore, the advances in this thesis should be considered for beyond-5G networks