Disturbance Observer-based Robust Control and Its Applications: 35th Anniversary Overview

Disturbance Observer has been one of the most widely used robust control tools since it was proposed in 1983. This paper introduces the origins of Disturbance Observer and presents a survey of the major results on Disturbance Observer-based robust control in the last thirty-five years. Furthermore, it explains the analysis and synthesis techniques of Disturbance Observer-based robust control for linear and nonlinear systems by using a unified framework. In the last section, this paper presents concluding remarks on Disturbance Observer-based robust control and its engineering applications.Comment: 12 pages, 4 figure

On Sensorless Collision Detection and Measurement of External Forces in Presence of Modeling Inaccuracies

The field of human-robot interaction has garnered significant interest in the last decade. Every form of human-robot coexistence must guarantee the safety of the user. Safety in human-robot interaction is being vigorously studied, in areas such as collision avoidance, soft actuators, light-weight robots, computer vision techniques, soft tissue modeling, collision detection, etc. Despite the safety provisions, unwanted collisions can occur in case of system faults. In such cases, before post-collision strategies are triggered, it is imperative to effectively detect the collisions. Implementation of tactile sensors, vision systems, sonar and Lidar sensors, etc., allows for detection of collisions. However, due to the cost of such methods, more practical approaches are being investigated. A general goal remains to develop methods for fast detection of external contacts using minimal sensory information. Availability of position data and command torques in manipulators permits development of observer-based techniques to measure external forces/torques. The presence of disturbances and inaccuracies in the model of the robot presents challenges in the efficacy of observers in the context of collision detection. The purpose of this thesis is to develop methods that reduce the effects of modeling inaccuracies in external force/torque estimation and increase the efficacy of collision detection. It is comprised of the following four parts: 1. The KUKA Light-Weight Robot IV+ is commonly employed for research purposes. The regressor matrix, minimal inertial parameters and the friction model of this robot are identified and presented in detail. To develop the model, relative weight analysis is employed for identification. 2. Modeling inaccuracies and robot state approximation errors are considered simultaneously to develop model-based time-varying thresholds for collision detection. A metric is formulated to compare trajectories realizing the same task in terms of their collision detection and external force/torque estimation capabilities. A method for determining optimal trajectories with regards to accurate external force/torque estimation is also developed. 3. The effects of velocity on external force/torque estimation errors are studied with and without the use of joint force/torque sensors. Velocity-based thresholds are developed and implemented to improve collision detection. The results are compared with the collision detection module integrated in the KUKA Light-Weight Robot IV+. 4. An alternative joint-by-joint heuristic method is proposed to identify the effects of modeling inaccuracies on external force/torque estimation. Time-varying collision detection thresholds associated with the heuristic method are developed and compared with constant thresholds. In this work, the KUKA Light-Weight Robot IV+ is used for obtaining the experimental results. This robot is controlled via the Fast Research Interface and Visual C++ 2008. The experimental results confirm the efficacy of the proposed methodologies

Extended grey wolf optimization–based adaptive fast nonsingular terminal sliding mode control of a robotic manipulator

This article proposes a novel hybrid metaheuristic technique based on nonsingular terminal sliding mode controller, time delay estimation method, an extended grey wolf optimization algorithm and adaptive super twisting control law. The fast convergence is assured by nonsingular terminal sliding mode controller owing to its inherent nonlinear property and no prior knowledge of the robot dynamics is required due to time delay estimation. The proposed extended grey wolf optimization algorithm determines an optimal approximation of the inertial matrix of the robot. Moreover, adaptive super twisting control based on the Lyapunov approach overcomes the disturbances and compensate the higher dynamics not achievable by the time delay estimation method. First, the fast nonsingular terminal sliding mode controller relying on time delay estimation is designed and is combined with super twisting control for chattering attenuation. The constant gain matrix of the time delay is determined by the proposed extended grey wolf optimization algorithm. Second, an adaptive law based on Lyapunov stability theorem is designed for improving tracking performance in the presence of uncertainties and disturbances. The novelty of the proposed method lies in the adaptive law where the prior knowledge of parametric uncertainties and disturbances is not needed. Moreover, the constant gain matrix of time delay estimation method is obtained using the proposed algorithm. The control method has been tested in simulation on a 3-degrees of freedom robotic manipulator in trajectory tracking mode in the presence of control disturbances and uncertainties. The results obtained confirmed the effectiveness, robustness and the superior precision of the proposed control method compared to the classical ones

Dual Design PID Controller for Robotic Manipulator Application

This research introduces a dual design proportional–integral–derivative (PID) controller architecture process that aims to improve system performance by reducing overshoot and conserving electrical energy. The dual design PID controller uses real-time error and one-time step delay to adjust the confidence weights of the controller, leading to improved performance in reducing overshoot and saving electrical energy. To evaluate the effectiveness of the dual design PID controller, experiments were conducted to compare it with the PID controller using least overshoot tuning by Chien–Hrones–Reswick (CHR)  technique. The results showed that the dual design PID controller was more effective at reducing overshoot and saving electrical energy. A case study was also conducted as part of this research, and it demonstrated that the system performed better when using the dual design PID controller. Overshoot and electrical energy consumption are common issues in systems that can impact performance, and the dual design PID controller architecture process provides a solution to these issues by reducing overshoot and saving electrical energy. The dual design PID controller offers a new technique for addressing these issues and improving system performance. In summary, this research presents a new technique for addressing overshoot and electrical energy consumption in systems through the use of a dual design PID controller. The dual design PID controller architecture process was found to be an effective solution for reducing overshoot and saving electrical energy in systems, as demonstrated by the experiments and case study conducted as part of this research. The dual design PID controller presents a promising solution for improving system performance by addressing the issues of overshoot and electrical energy consumption

Neural Adaptive Backstepping Control of a Robotic Manipulator With Prescribed Performance Constraint

IEEE This paper presents an adaptive neural network (NN) control of a two-degree-of-freedom manipulator driven by an electrohydraulic actuator. To restrict the system output in a prescribed performance constraint, a weighted performance function is designed to guarantee the dynamic and steady tracking errors of joint angle in a required accuracy. Then, a radial-basis-function NN is constructed to train the unknown model dynamics of a manipulator by traditional backstepping control (TBC) and obtain the preliminary estimated model, which can replace the preknown dynamics in the backstepping iteration. Furthermore, an adaptive estimation law is adopted to self-tune every trained-node weight, and the estimated model is online optimized to enhance the robustness of the NN controller. The effectiveness of the proposed control is verified by comparative simulation and experimental results with Proportional-integral-derivative and TBC methods

Generalization of reference filtering control strategy for 2D/3D visual feedback control of industrial robot manipulators

This is an Author's Accepted Manuscript of an article published in Solanes, J. E., Munoz-Benavent, P., Armesto, L., Gracia, L., & Tornero, J. (2022). Generalization of reference filtering control strategy for 2D/3D visual feedback control of industrial robot manipulators. International Journal of Computer Integrated Manufacturing, 35(3), 229-246, 2021 Informa UK Limited, trading as Taylor & Francis Group, available online at: http://www.tandfonline.com/10.1080/0951192X.2021.1973108.[EN] This paper develops the application of the Dual Rate Dual Sampling Reference Filtering Control Strategy to 2D and 3D visual feedback control. This strategy allows to overcome the problem of sensor latency and to address the problem of control task failure due to visual features leaving the camera field of view. In particular, a Dual Rate Kalman Filter is used to generate inter-sample estimations of the visual features to deal with the problem of vision sensor latency, whereas a Dual Rate Extended Kalman Filter Smoother is used to generate more convenient visual features trajectories in the image plane. Both 2D and 3D visual feedback control approaches are widely analyzed throughout the paper, as well as the overall system performance using different visual feedback controllers, providing a set of results that highlight the improvements in terms of solution reachability, robustness, and time domain response. The proposed control strategy has been validated on an industrial system with hard real-time limitations, consisting of a 6 DOF industrial manipulator, a 5 MP camera, and a PLC as controller.This work was supported in part by the Spanish Government under the projects PID2020-117421RB-C21 and PID2020116585GB-I00, and in part by the Generalitat Valenciana under the project GV/2021/181.Solanes, JE.; Muñoz-Benavent, P.; Armesto, L.; Gracia Calandin, LI.; Tornero Montserrat, J. (2022). Generalization of reference filtering control strategy for 2D/3D visual feedback control of industrial robot manipulators. International Journal of Computer Integrated Manufacturing. 35(3):229-246. https://doi.org/10.1080/0951192X.2021.197310822924635

Visual Servoing in Robotics

Visual servoing is a well-known approach to guide robots using visual information. Image processing, robotics, and control theory are combined in order to control the motion of a robot depending on the visual information extracted from the images captured by one or several cameras. With respect to vision issues, a number of issues are currently being addressed by ongoing research, such as the use of different types of image features (or different types of cameras such as RGBD cameras), image processing at high velocity, and convergence properties. As shown in this book, the use of new control schemes allows the system to behave more robustly, efficiently, or compliantly, with fewer delays. Related issues such as optimal and robust approaches, direct control, path tracking, or sensor fusion are also addressed. Additionally, we can currently find visual servoing systems being applied in a number of different domains. This book considers various aspects of visual servoing systems, such as the design of new strategies for their application to parallel robots, mobile manipulators, teleoperation, and the application of this type of control system in new areas

Development of Novel Compound Controllers to Reduce Chattering of Sliding Mode Control

The robotics and dynamic systems constantly encountered with disturbances such as micro electro mechanical systems (MEMS) gyroscope under disturbances result in mechanical coupling terms between two axes, friction forces in exoskeleton robot joints, and unmodelled dynamics of robot manipulator. Sliding mode control (SMC) is a robust controller. The main drawback of the sliding mode controller is that it produces high-frequency control signals, which leads to chattering. The research objective is to reduce chattering, improve robustness, and increase trajectory tracking of SMC. In this research, we developed controllers for three different dynamic systems: (i) MEMS, (ii) an Exoskeleton type robot, and (iii) a 2 DOF robot manipulator. We proposed three sliding mode control methods such as robust sliding mode control (RSMC), new sliding mode control (NSMC), and fractional sliding mode control (FSMC). These controllers were applied on MEMS gyroscope, Exoskeleton robot, and robot manipulator. The performance of the three proposed sliding mode controllers was compared with conventional sliding mode control (CSMC). The simulation results verified that FSMC exhibits better performance in chattering reduction, faster convergence, finite-time convergence, robustness, and trajectory tracking compared to RSMC, CSMC, and NSFC. Also, the tracking performance of NSMC was compared with CSMC experimentally, which demonstrated better performance of the NSMC controller