Extensible FlexRay communication controller for FPGA-based automotive systems

Modern vehicles incorporate an increasing number of distributed compute nodes, resulting in the need for faster and more reliable in-vehicle networks. Time-triggered protocols such as FlexRay have been gaining ground as the standard for high-speed reliable communications in the automotive industry, marking a shift away from the event-triggered medium access used in controller area networks (CANs). These new standards enable the higher levels of determinism and reliability demanded from next-generation safety-critical applications. Advanced applications can benefit from tight coupling of the embedded computing units with the communication interface, thereby providing functionality beyond the FlexRay standard. Such an approach is highly suited to implementation on reconfigurable architectures. This paper describes a field-programmable gate array (FPGA)-based communication controller (CC) that features configurable extensions to provide functionality that is unavailable with standard implementations or off-the-shelf devices. It is implemented and verified on a Xilinx Spartan 6 FPGA, integrated with both a logic-based hardware ECU and a fully fledged processor-based electronic control unit (ECU). Results show that the platform-centric implementation generates a highly efficient core in terms of power, performance, and resource utilization. We demonstrate that the flexible extensions help enable advanced applications that integrate features such as fault tolerance, timeliness, and security, with practical case studies. This tight integration between the controller, computational functions, and flexible extensions on the controller enables enhancements that open the door for exciting applications in future vehicles

Design of an embedded microcomputer based mini quadrotor UAV

This paper describes the design and realization of a mini quadrotor UAV (Unmanned Aerial Vehicle) that has been initiated in the Systems and Control Laboratory at the Computer and Automation Research institute of the Hungarian Academy of Science in collaboration with control departments of the Budapest University of Technology and Economics. The mini quadrotor UAV is intended to use in several areas such as camera-based air-surveillance, traffic control, environmental measurements, etc. The paper focuses upon the embedded microcomputer-based implementation of the mini UAV, describes the elements of the implementation, the tools realized for mathematical model building, as well as obtains a brief outline of the control design

Flexible management of bandwidth and redundancy in fieldbuses

Doutoramento em Engenharia ElectrotécnicaOs sistemas distribuídos embarcados (Distributed Embedded Systems – DES) têm sido usados ao longo dos últimos anos em muitos domínios de aplicação, da robótica, ao controlo de processos industriais passando pela aviónica e pelas aplicações veiculares, esperando-se que esta tendência continue nos próximos anos. A confiança no funcionamento é uma propriedade importante nestes domínios de aplicação, visto que os serviços têm de ser executados em tempo útil e de forma previsível, caso contrário, podem ocorrer danos económicos ou a vida de seres humanos poderá ser posta em causa. Na fase de projecto destes sistemas é impossível prever todos os cenários de falhas devido ao não determinismo do ambiente envolvente, sendo necessária a inclusão de mecanismos de tolerância a falhas. Adicionalmente, algumas destas aplicações requerem muita largura de banda, que também poderá ser usada para a evolução dos sistemas, adicionandolhes novas funcionalidades. A flexibilidade de um sistema é uma propriedade importante, pois permite a sua adaptação às condições e requisitos envolventes, contribuindo também para a simplicidade de manutenção e reparação. Adicionalmente, nos sistemas embarcados, a flexibilidade também é importante por potenciar uma melhor utilização dos, muitas vezes escassos, recursos existentes. Uma forma evidente de aumentar a largura de banda e a tolerância a falhas dos sistemas embarcados distribuídos é a replicação dos barramentos do sistema. Algumas soluções existentes, quer comerciais quer académicas, propõem a replicação dos barramentos para aumento da largura de banda ou para aumento da tolerância a falhas. No entanto e quase invariavelmente, o propósito é apenas um, sendo raras as soluções que disponibilizam uma maior largura de banda e um aumento da tolerância a falhas. Um destes raros exemplos é o FlexRay, com a limitação de apenas ser permitido o uso de dois barramentos. Esta tese apresentada e discute uma proposta para usar a replicação de barramentos de uma forma flexível com o objectivo duplo de aumentar a largura de banda e a tolerância a falhas. A flexibilidade dos protocolos propostos também permite a gestão dinâmica da topologia da rede, sendo o número de barramentos apenas limitado pelo hardware/software. As propostas desta tese foram validadas recorrendo ao barramento de campo CAN – Controller Area Network, escolhido devido à sua grande implantação no mercado. Mais especificamente, as soluções propostas foram implementadas e validadas usando um paradigma que combina flexibilidade com comunicações event-triggered e time-triggered: o FTT – Flexible Time- Triggered. No entanto, uma generalização para CAN nativo é também apresentada e discutida. A inclusão de mecanismos de replicação do barramento impõe a alteração dos antigos protocolos de replicação e substituição do nó mestre, bem como a definição de novos protocolos para esta finalidade. Este trabalho tira partido da arquitectura centralizada e da replicação do nó mestre para suportar de forma eficiente e flexível a replicação de barramentos. Em caso de ocorrência de uma falta num barramento (ou barramentos) que poderia provocar uma falha no sistema, os protocolos e componentes propostos nesta tese fazem com que o sistema reaja, mudando para um modo de funcionamento degradado. As mensagens que estavam a ser transmitidas nos barramentos onde ocorreu a falta são reencaminhadas para os outros barramentos. A replicação do nó mestre baseia-se numa estratégia líder-seguidores (leaderfollowers), onde o líder (leader) controla todo o sistema enquanto os seguidores (followers) servem como nós de reserva. Se um erro ocorrer no nó líder, um dos nós seguidores passará a controlar o sistema de uma forma transparente e mantendo as mesmas funcionalidades. As propostas desta tese foram também generalizadas para CAN nativo, tendo sido para tal propostos dois componentes adicionais. É, desta forma possível ter as mesmas capacidades de tolerância a falhas ao nível dos barramentos juntamente com a gestão dinâmica da topologia de rede. Todas as propostas desta tese foram implementadas e avaliadas. Uma implementação inicial, apenas com um barramento foi avaliada recorrendo a uma aplicação real, uma equipa de futebol robótico onde o protocolo FTT-CAN foi usado no controlo de movimento e da odometria. A avaliação do sistema com múltiplos barramentos foi feita numa plataforma de teste em laboratório. Para tal foi desenvolvido um sistema de injecção de faltas que permite impor faltas nos barramentos e nos nós mestre, e um sistema de medida de atrasos destinado a medir o tempo de resposta após a ocorrência de uma falta.Distributed embedded systems (DES) have been widely used in the last few decades in several application domains, from robotics, industrial process control, avionics and automotive. In fact, it is expectable that this trend will continue in the next years. In some of these application fields the dependability requirements are very important since the fail to provide services in a timely and predictable manner may cause important economic losses or even put humans in risk. In the design phase it is impossible to predict all the possible scenarios of faults, due to the non deterministic behaviour of the surrounding environment. In that way, the fault tolerance mechanisms must be included in the distributed embedded system to prevent failures occurrence. Also, many application domains require a high available bandwidth to perform the desired functions, or to turn possible the scaling with the addition of new features. The flexibility of a system also plays an important role, since it improves the capability to adapt to the surrounding world, and to the simplicity of the repair and maintenance. The flexibility improves the efficiency of all the system by providing a way to efficiently manage the available resources. This is very important in embedded systems due to the limited resources often available. A natural way to improve the bandwidth and the fault tolerance in distributed systems is to use replicated buses. Commercial and academic solutions propose the use of replicated fieldbuses for a single purpose only, either to improve the fault tolerance or to improve the available bandwidth, being the first the most common. One illustrative exception is FlexRay where the bus replica can be used to improve the bandwidth of the overall system, besides enabling redundant communications. However, only one bus replica can be used. In this thesis, a flexible bus replication scheme to improve both the dependability and the throughput of fieldbuses is presented and studied. It can be applied to any number of replicated buses, provided the required hardware support is available. The flexible use of the replicated buses can achieve an also flexible management of the network topology. This claim has been validated using the Controller Area Network (CAN) fieldbus, which has been chosen because it is widely spread in millions of systems. In fact, the proposed solution uses a paradigm that combines flexibility, time and event triggered communication, that is the Flexible Time- Triggered over CAN network (FTT-CAN). However, a generalization to native CAN is also presented and studied. The inclusion of bus replication in FTT-CAN imposes not only new mechanisms but also changes of the mechanisms associated with the master replication, which has been already studied in previous research work. In this work, these mechanisms were combined and take advantage of the centralized architecture and of the redundant masters to support an efficient and flexible bus replication. When considering the system operation, if a fault in the bus (or buses) occurs, and the consequent error leads to a system failure, the system reacts, switching to a degraded mode, where the message flows that were transmitted in the faulty bus (or buses) change to the non-faulty ones. The central node replication uses a leader-follower strategy, where the leader controls the system while the followers serve as backups. If an error occurs in the leader, a backup will take the system control maintaining the system with the same functionalities. The system has been generalized for native CAN, using two additional components that provide the same fault tolerance capabilities at the bus level, and also enable the dynamic management of the network topology. All the referred proposals were implemented and assessed in the scope of this work. The single bus version of FTT-CAN was assessed using a real application, a robotic soccer team, which has obtained excellent results in international competitions. There, the FTT-CAN based embedded system has been applied in the low level control, where, mainly it is responsible for the motion control and odometry. For the case of the multiple buses system, the assessment was performed in a laboratory test bed. For this, a fault injector was developed in order to impose faults in the buses and in the central nodes. To measure the time reaction of the system, a special hardware has been developed: a delay measurement system. It is able to measure delays between two important time marks for posterior offline analysis of the obtained values

Event and Time-Triggered Control Module Layers for Individual Robot Control Architectures of Unmanned Agricultural Ground Vehicles

Automation in the agriculture sector has increased to an extent where the accompanying methods for unmanned field management are becoming more economically viable. This manifests in the industry’s recent presentation of conceptual cab-less machines that perform all field operations under the high-level task control of a single remote operator. A dramatic change in the overall workflow for field tasks that historically assumed the presence of a human in the immediate vicinity of the work is predicted. This shift in the entire approach to farm machinery work provides producers increased control and productivity over high-level tasks and less distraction from operating individual machine actuators and implements. The final implication is decreased mechanical complexity of the cab-less field machines from their manned counter types. An Unmanned Agricultural Ground Vehicle (UAGV) electric platform received a portable control module layer (CML) which was modular and able to accept higher-level mission commands while returning system states to high-level tasks. The simplicity of this system was shown by its entire implementation running on microcontrollers networked on a Time-Triggered Controller Area Network (TTCAN) bus. A basic form of user input and output was added to the system to demonstrate a simple instance of sub-system integration. In this work, all major levels of design and implementation are examined in detail, revealing the ‘why’ and ‘how’ of each subsystem. System design philosophy is highlighted from the beginning. A state-space feedback steering controller was implemented on the machine utilizing a basic steering model found in literature. Finally, system performance is evaluated from the perspectives of a number of disciplines including: embedded systems software design, control systems, and robot control architecture. Recommendations for formalized UAGV system modeling, estimation, and control are discussed for the continuation of research in simplified low-cost machines for in-field task automation. Additional recommendations for future time-triggered CML experiments in bus robustness and redundancy are discussed. The work presented is foundational in the shift from event-triggered communications towards time-triggered CMLs for unmanned agricultural machinery and is a front-to-back demonstration of time-triggered design. Advisor: Santosh K. Pitl

Automotive Ethernet architecture and security: challenges and technologies

Vehicle infrastructure must address the challenges posed by today's advances toward connected and autonomous vehicles. To allow for more flexible architectures, high-bandwidth connections and scalability are needed to connect many sensors and electronic control units (ECUs). At the same time, deterministic and low latency is a critical and significant design requirement to support urgent real-time applications in autonomous vehicles. As a recent solution, the time-sensitive network (TSN) was introduced as Ethernet-based amendments in IEEE 802.1 TSN standards to meet those needs. However, it had hurdle to be overcome before it can be used effectively. This paper discusses the latest studies concerning the automotive Ethernet requirements, including transmission delay studies to improve worst-case end-to-end delay and end-to-end jitter. Also, the paper focuses on the securing Ethernet-based in-vehicle networks (IVNs) by reviewing new encryption and authentication methods and approaches

Time-sensitive autonomous architectures

Autonomous and software-defined vehicles (ASDVs) feature highly complex systems, coupling safety-critical and non-critical components such as infotainment. These systems require the highest connectivity, both inside the vehicle and with the outside world. An effective solution for network communication lies in Time-Sensitive Networking (TSN) which enables high-bandwidth and low-latency communications in a mixed-criticality environment. In this work, we present Time-Sensitive Autonomous Architectures (TSAA) to enable TSN in ASDVs. The software architecture is based on a hypervisor providing strong isolation and virtual access to TSN for virtual machines (VMs). TSAA latest iteration includes an autonomous car controlled by two Xilinx accelerators and a multiport TSN switch. We discuss the engineering challenges and the performance evaluation of the project demonstrator. In addition, we propose a Proof-of-Concept design of virtualized TSN to enable multiple VMs executing on a single board taking advantage of the inherent guarantees offered by TSN

Towards a RISC-V Open Platform for Next-generation Automotive ECUs

The complexity of automotive systems is increasing quickly due to the integration of novel functionalities such as assisted or autonomous driving. However, increasing complexity poses considerable challenges to the automotive supply chain since the continuous addition of new hardware and network cabling is not considered tenable. The availability of modern heterogeneous multi-processor chips represents a unique opportunity to reduce vehicle costs by integrating multiple functionalities into fewer Electronic Control Units (ECUs). In addition, the recent improvements in open-hardware technology allow to further reduce costs by avoiding lock-in solutions. This paper presents a mixed-criticality multi-OS architecture for automotive ECUs based on open hardware and open-source technologies. Safety-critical functionalities are executed by an AUTOSAR OS running on a RISC-V processor, while the Linux OS executes more advanced functionalities on a multi-core ARM CPU. Besides presenting the implemented stack and the communication infrastructure, this paper provides a quantitative gap analysis between an HW/SW optimized version of the RISC-V processor and a COTS Arm Cortex-R in terms of real-time features, confirming that RISC-V is a valuable candidate for running AUTOSAR Classic stacks of next-generation automotive MCUs.Comment: 8 pages, 2023 12th Mediterranean Conference on Embedded Computing (MECO