Towards Vehicle-Level Simulator Aided Failure Mode, Effect, and Diagnostic Analysis of Automotive Power Electronics Items

The increasing demand for Electronic Control Units able to perform safety-relevant tasks leads the automotive industry to find novel verification methodologies, capable to decrease the time-to-market and, at the same time, to improve the quality of the assessment. The ISO26262:2018 automotive functional safety standard requires to follow a strict development process, compliant with its “safety lifecycle”. It includes all the phases of the item life, from the concept to the decommissioning. The phase that places most difficulties about its objectivity and repeatability is the hardware/software integration verification since, usually, the software is in charge to mitigate the effects of some possible hardware failures. This paper proposes a novel technique, based on a simulation-based approach, to aid the designers during the Failure Mode, Effect, and Diagnostic Analysis (FMEDA). We consider a power electronics module, to be embedded into electric vehicles powertrains, as a challenging practical example. We performed some tests on it, considering a rear traction car with two independent electric motors, one per each wheel. This system, to allow the vehicle to curve, has to act like a differential gear. Hence, it has a strong safety impact on the driveability of the car. All the involved components have been simulated propagating their behaviours up to the entire vehicle. Due the strong coupling between item failures and vehicle dynamics, a structured way based on coupling fault injection with vehicle dynamic simulation is desirable

Multilevel Simulation Methodology for FMECA Study Applied to a Complex Cyber-Physical System

Complex systems are composed of numerous interconnected subsystems, each designed to perform specific functions. The different subsystems use many technological items that work together, as for the case of cyber-physical systems. Typically, a cyber-physical system is composed of different mechanical actuators driven by electrical power devices and monitored by sensors. Several approaches are available for designing and validating complex systems, and among them, behavioral-level modeling is becoming one of the most popular. When such cyber-physical systems are employed in mission- or safety-critical applications, it is mandatory to understand the impacts of faults on them and how failures in subsystems can propagate through the overall system. In this paper, we propose a methodology for supporting the failure mode, effects, and criticality analysis (FMECA) aimed at identifying the critical faults and assessing their effects on the overall system. The end goal is to analyze how a fault affecting a single subsystem possibly propagates through the whole cyber-physical system, considering also the embedded software and the mechanical elements. In particular, our approach allows the analysis of the propagation through the whole system (working at high level) of a fault injected at low level. This paper provides a solution to automate the FMECA process (until now mainly performed manually) for complex cyber-physical systems. It improves the failure classification effectiveness: considering our test case, it reduced the number of critical faults from 10 to 6. The remaining four faults are mitigated by the cyber-physical system architecture. The proposed approach has been tested on a real cyber-physical system in charge of driving a three-phase motor for industrial compressors, showing its feasibility and effectiveness

Reliability in Power Electronics and Power Systems

L'abstract è presente nell'allegato / the abstract is in the attachmen

Test Solution for Heatsinks in Power Electronics Applications

Power electronics technology is widely used in several areas, such as in the railways, automotive, electric vehicles, and renewable energy sectors. Some of these applications are safety critical, e.g., in the automotive domain. The heat produced by power devices must be eciently dissipated to allow them to work within their operational thermal limits. Moreover, numerous ageing eects are due to thermal stress, which causes mechanical issues. Therefore, the reliability of a circuit depends on its dissipation system, even if it consists of a simple passive heatsink mounted on the power device. During the Printed Circuit Board (PCB) production, an incorrect assembly of the heatsink can cause a worse heat dissipation with a significant increase of the junction temperatures (Tj). In this paper, three possible test strategies are compared for testing the correct assembling of heatsinks. The considered strategies are used at the PCB end-manufacturing. The eectiveness of the dierent test methods considered is assessed on a case study corresponding to a Power Supply Unit (PSU)

Novel Validation Techniques for Autonomous Vehicles

The automotive industry is facing challenges in producing electrical, connected, and autonomous vehicles. Even if these challenges are, from a technical point of view, independent from each other, the market and regulatory bodies require them to be developed and integrated simultaneously. The development of autonomous vehicles implies the development of highly dependable systems. This is a multidisciplinary activity involving knowledge from robotics, computer science, electrical and mechanical engineering, psychology, social studies, and ethics. Nowadays, many Advanced Driver Assistance Systems (ADAS), like Emergency Braking System, Lane Keep Assistant, and Park Assist, are available. Newer luxury cars can drive by themselves on highways or park automatically, but the end goal is to develop completely autonomous driving vehicles, able to go by themselves, without needing human interventions in any situation. The more vehicles become autonomous, the greater the difficulty in keeping them reliable. It enhances the challenges in terms of development processes since their misbehaviors can lead to catastrophic consequences and, differently from the past, there is no more a human driver to mitigate the effects of erroneous behaviors. Primary threats to dependability come from three sources: misuse from the drivers, design systematic errors, and random hardware failures. These safety threats are addressed under various aspects, considering the particular type of item to be designed. In particular, for the sake of this work, we analyze those related to Functional Safety (FuSa), viewed as the ability of a system to react on time and in the proper way to the external environment. From the technological point of view, these behaviors are implemented by electrical and electronic items. Various standards to achieve FuSa have been released over the years. The first, released in 1998, was the IEC 61508. Its last version is the one released in 2010. This standard defines mainly: • a Functional Safety Management System (FSMS); • methods to determine a Safety Integrated Level (SIL); • methods to determine the probability of failures. To adapt the IEC61508 to the automotive industry’s peculiarity, a newer standard, the ISO26262, was released in 2011 then updated in 2018. This standard provides guidelines about FSMS, called in this case Safety Lifecycle, describing how to develop software and hardware components suitable for functional safety. It also provides a different way to compute the SIL, called in this case Automotive SIL (ASIL), allowing us to consider the average driver’s abilities to control the vehicle in case of failures. Moreover, it describes a way to determine the probability of random hardware failures through Failure Mode, Effects, and Diagnostic Analysis (FMEDA). This dissertation contains contributions to three topics: • random hardware failures mitigation; • improvementoftheISO26262HazardAnalysisandRiskAssessment(HARA); • real-time verification of the embedded software. As the main contribution of this dissertation, I address the safety threats due to random hardware failures (RHFs). For this purpose, I propose a novel simulation-based approach to aid the Failure Mode, Effects, and Diagnostic Analysis (FMEDA) required by the ISO26262 standard. Thanks to a SPICE-level model of the item, and the adoption of fault injection techniques, it is possible to simulate its behaviors obtaining useful information to classify the various failure modes. The proposed approach evolved from a mere simulation of the item, allowing only an item-level failure mode classification up to a vehicle-level analysis. The propagation of the failure modes’ effects on the whole vehicle enables us to assess the impacts on the vehicle’s drivability, improving the quality of the classifications. It can be advantageous where it is difficult to predict how the item-level misbehaviors propagate to the vehicle level, as in the case of a virtual differential gear or the mobility system of a robot. It has been chosen since it can be considered similar to the novel light vehicles, such as electric scooters, that are becoming more and more popular. Moreover, my research group has complete access to its design since it is realized by our university’s DIANA students’ team. When a SPICE-level simulation is too long to be performed, or it is not possible to develop a complete model of the item due to intellectual property protection rules, it is possible to aid this process through behavioral models of the item. A simulation of this kind has been performed on a mobile robotic system. Behavioral models of the electronic components were used, alongside mechanical simulations, to assess the software failure mitigation capabilities. Another contribution has been obtained by modifying the main one. The idea was to make it possible to aid also the Hazard Analysis and Risk Assessment (HARA). This assessment is performed during the concept phase, so before starting to design the item implementation. Its goal is to determine the hazards involved in the item functionality and their associated levels of risk. The end goal of this phase is a list of safety goals. For each one of these safety goals, an ASIL has to be determined. Since HARA relies only on designers expertise and knowledge, it lacks in objectivity and repeatability. Thanks to the simulation results, it is possible to predict the effects of the failures on the vehicle’s drivability, allowing us to improve the severity and controllability assessment, thus improving the objectivity. Moreover, since simulation conditions can be stored, it is possible, at any time, to recheck the results and to add new scenarios, improving the repeatability. The third group of contributions is about the real-time verification of embedded software. Through Hardware-In-the-Loop (HIL), a software integration verification has been performed to test a fundamental automotive component, mixed-criticality applications, and multi-agent robots. The first of these contributions is about real-time tests on Body Control Modules (BCM). These modules manage various electronic accessories in the vehicle’s body, like power windows and mirrors, air conditioning, immobilizer, central locking. The main characteristics of BCMs are the communications with other embedded computers via the car’s vehicle bus (Controller Area Network) and to have a high number (hundreds) of low-speed I/Os. As the second contribution, I propose a methodology to assess the error recovery system’s effects on mixed-criticality applications regarding deadline misses. The system runs two tasks: a critical airplane longitudinal control and a non-critical image compression algorithm. I start by presenting the approach on a benchmark application containing an instrumented bug into the lower criticality task; then, we improved it by injecting random errors inside the lower criticality task’s memory space through a debugger. In the latter case, thanks to the HIL, it is possible to pause the time domain simulation when the debugger operates and resume it once the injection is complete. In this way, it is possible to interact with the target without interfering with the simulation results, combining a full control of the target with an accurate time-domain assessment. The last contribution of this third group is about a methodology to verify, on multi-agent robots, the synchronization between two agents in charge to move the end effector of a delta robot: the correct position and speed of the end effector at any time is strongly affected by a loss of synchronization. The last two contributions may seem unrelated to the automotive industry, but interest in these applications is gaining. Mixed-criticality systems allow reducing the number of ECUs inside cars (for cost reduction), while the multi-agent approach is helpful to improve the cooperation of the connected cars with respect to other vehicles and the infrastructure. The fourth contribution, contained in the appendix, is about a machine learning application to improve the social acceptance of autonomous vehicles. The idea is to improve the comfort of the passengers by recognizing their emotions. I started with the idea to modify the vehicle’s driving style based on a real-time emotions recognition system but, due to the difficulties of performing such operations in an experimental setup, I move to analyze them offline. The emotions are determined on volunteers’ facial expressions recorded while viewing 3D representa- tions showing different calibrations. Thanks to the passengers’ emotional responses, it is possible to choose the better calibration from the comfort point of view

Novel Validation Techniques for Autonomous Vehicles

L'abstract è presente nell'allegato / the abstract is in the attachmen

Radiation Tolerant Electronics, Volume II

Research on radiation tolerant electronics has increased rapidly over the last few years, resulting in many interesting approaches to model radiation effects and design radiation hardened integrated circuits and embedded systems. This research is strongly driven by the growing need for radiation hardened electronics for space applications, high-energy physics experiments such as those on the large hadron collider at CERN, and many terrestrial nuclear applications, including nuclear energy and safety management. With the progressive scaling of integrated circuit technologies and the growing complexity of electronic systems, their ionizing radiation susceptibility has raised many exciting challenges, which are expected to drive research in the coming decade.After the success of the first Special Issue on Radiation Tolerant Electronics, the current Special Issue features thirteen articles highlighting recent breakthroughs in radiation tolerant integrated circuit design, fault tolerance in FPGAs, radiation effects in semiconductor materials and advanced IC technologies and modelling of radiation effects

L'igname, plante séculaire et culture d'avenir : actes du séminaire international, 3-6 juin 1997, Montpellier, France

L'igname est une plante et un produit dont l'importance dans l'agriculture et l'alimentation est considérable dans de nombreux pays. Sa production avoisine 30 millions de tonnes par an. Les pays africains constituent les plus importants producteurs et consommateurs, mais l'igname est aussi présente en Océanie et en Amérique latine. Bénéficiant, dans ces sociétés, d'un fort ancrage culturel, ce tubercule apparaît porteur d'avenir. Ses rythmes de croissance de production et de consommation sont élevés et ses systèmes de culture et de transformation évoluent et innovent. L'igname reste cependant une plante peu étudiée par les organismes de recherche. C'est pourquoi la Coraf et les équipes Cio (Cirad-Inra-Orst om) ont décidé de coordonner leurs efforts pour définir une stratégie de recherche-développement sur cette plante. Pour cela, ils ont organisé un séminaire international sur l'igname qui avait pour objectifs faire le point sur les acquis et les lacunes de la recherche sur l'igname en particulier en Afrique, d'identifier des pistes de recherche-développement au vu des contraintes que rencontrent les opérateurs de cette filière face aux nouveaux enjeux, de promouvoir des projets coopératifs entre diverses institutions de recherche. Le séminaire a rassemblé plus de cent-dix personnes, en majorité d'Afrique et d'Europe, mais aussi d'Amérique latine, des Caraïbes et de la zone Pacifique. Une large place a été faite aux représentants des institutions de recherche agricole africaines qui ont présenté les recherches sur l'igname dans leurs pays. De plus, des représentants de producteurs, de commerçants et de transformateurs artisanaux et industriels étaient invités afin de contribuer aux orientations des travaux de recherche. Une trentaine de synthèses sur différents thèmes (les sociétés de l'igname, la plante, le milieu, le produit) ont été présentées. (Résumé d'auteur