High performance organic transistor active-matrix driver developed on paper substrate

published_or_final_versio

Patterning Organic Electronics Based on Nanoimprint Lithography

The objective of this work is to investigate a high-resolution patterning method based on nanoimprint lithography (NIL) for the fabrication of organic electronics. First, a high-resolution, nondestructive method was developed to pattern organic semiconductors. In this approach, a sacrificial template made of amorphous fluorinated polymer (Teflon-AF) was first patterned by NIL. Poly(3-hexylthiophene) (P3HT), a organic semiconductor, was then spin-coated on the Teflon-AF template. Removing the sacrificial template by a fluorinated solvent achieved high-resolution P3HT patterns. P3HT lines and squares of various sizes (0.35 micron to tens of microns) were obtained by this method. This process of removing the sacrificial template is fully compatible with organic semiconductors. This technique was then used to fabricate passive-matrix organic light-emitting diode (PMOLED) arrays for flat-panel display applications. Fabrication of a self-aligned bottom gate electrode for organic metal semiconductor field effect transistor (OMESFET) was also developed. This self-aligned gate allows the transistor to have a potential to operate in the high frequency. Owing to the lack of an insulating layer, OMESFET can also work in a relatively low voltage range compared to other organic field effect transistors with an insulating layer. This work also demonstrates its capability of patterning alternating self-aligned metals at the nanoscale. This research also developed a low-cost and time-saving technique to create nanostructures by transferring nanoscale polymeric sidewalls into a substrate. This polymer sidewall transfer lithographic technique can be used for generating nanostructures without advanced electron-beam lithography. Potential applications include the fabrication of nanoimprint molds with high-resolution patterns for applications in nanofluidics and nanophotonics. The polymeric sidewall is a vertically spreading layer deposited by spin-coating a polymer solution on a vertical template. Varying processing parameters such as the solution concentration or the spin-coating speed, changes the sidewall dimension, which, after pattern transfer, also changes the structure dimension on the substrate. High-resolution trenches of about 15 nm have been achieved after transferring straight-line sidewalls into the substrate. Other than straight-line sidewall patterns, this method also fabricated ring-shaped patterns including circles, squares, and concentric squares. Finally, a new structure of organic solar cells (OSCs) was investigated for increasing the solar power conversion efficiency. Although the experimental result did not meet the theoretical expectation, reasonable modifications of the device structure will be tested to achieve the goal in the future

Flash Lamp Annealed LTPS TFTs with ITO Bottom-Gate Structures

As displays continue to increase in resolution and refresh rate, new materials for thin film transistors (TFTs) are required. Low temperature polycrystalline silicon (LTPS) formed by excimer laser annealing (ELA) has been very successful and has been implemented in small displays, but cost and scalability issues prevent it from entering larger display products. Currently LPTS TFTs are top-gate structures due to manufacturing challenges associated with crystallizing thin film silicon when a thermally conductive gate is under portions and insulating glass under others. Bottom-gate devices offer the benefit of higher breakdown voltage, better dielectric-semiconductor interface quality, and direct access to the back-channel region for interface trap passivation. The ability to fabricate bottom-gate devices would allow for different integration and design schemes and is a prerequisite for double gate structures. Flash lamp annealed (FLA) LTPS is an attractive method to expand the size of displays that use high mobility TFTs due to its scalability and parallel production nature. In this work bottom-gate LTPS TFTs were fabricated via FLA with indium tin oxide (ITO), a transparent conductive oxide, used as the gate electrode. A p-channel TFT with 4 µm channel length crystallized with a FLA energy of 4.4 J/cm2 for 250 µs demonstrated a low-field mobility of 190 cm2/(Vs), a subthreshold slope of 325 mV/dec, on/off state ratio of seven orders of magnitude, and a threshold voltage of -5.4 V. A dielectric failure mechanism was identified that compromised the transistor operation under high drain bias and an alternative dopant introduction techniques were proposed to mitigate this issue. An effect due to the transduction of optical energy from the field to thermal energy under the channel via the gate was observed. Details of the FLA crystallization process, device fabrication, and electrical characteristics will be presented

플라즈마 화학 기상 증착법을 이용한 베리어 필름 합성과 디스플레이 응용

학위논문 (박사)-- 서울대학교 대학원 : 자연과학대학 화학부, 2019. 2. 홍병희.자발광형 디스플레이이며, 저전압 구동이 가능하고 얇은 두께로 제작이 가능하며 동작속도가 매우 빠를 뿐만 아니라 높은 해상도 구현이 가능한 OLED는 디스플레이에서 빠른 성장세를 보이고 있다. 최근 OLED의 가장 큰 관심 분야는 모바일용 디스플레이와 대면적 TV, 그리고 플렉시블 및 투명 디스플레이 구현이다. 디스플레이를 구동하기 위한 구동소자는 수동형(passive matrix)과 능동형(active matrix, AM)로 나뉘며, 수동형에 비하여 고화질, 낮은 소비 전력, 대형화에 유리한 능동형 디스플레이가 선호된다. 표시소자를 능동 구동하기 위해서는 각 화소마다 박막 트랜지스터(thin-film transistor, TFT)와 같은 스위칭 소자를 부착시켜야 한다. 능동형 구동소자의 경우 현재의 TFT-LCD나 AMOLED용 백플레인에 주로 사용되는 비정질 실리콘(a-Si), 저온 다결정 실리콘 (LTPS) 기술이 우선 개발되어 응용되고 있다. 최근에는 큰 밴드 갭을 가지는 비정질 산화물 반도체를 이용해 투명하면서 빠른 응답속도의 디스플레이 구동소자에 대한 연구가 활발히 진행되고 있다. 또한 배선의 RC Delay를 최소화 시켜야 하고, 파워소비량을 줄여야 하는 기술적인 문제가 있다. 디스플레이의 고해상도인 UHD (Ultra High Definition)의 backplane에서 고속 TFT 구현을 위하여 SD(Source-Drain) 메탈 배선 구현은 필수적인 요소이다. 본 연구에서는 SD 메탈 배선으로써 저저항 배선인 Copper 배선의 diffusion barrier 역할을 하는 Graphite 성장을 다루고 있다. 기존의 Graphene 합성은 기계적 및 화학적 박리 방법에는 대면적 패널 구현으로써 한계가 있다. 현재까지 대형 Size scale Graphene 시도는 전극으로써 Graphene 활용은 있지만, 이 구현은 Thermal CVD (900~1000℃)에서 Graphene 을 합성하고, Glass에 transfer 한 논문으로써 실제 대면적으로 만드는 공정 적용에는 한계가 있다. 이에 현재 많이 연구는 진행 중이고 있지만, PECVD (Plasma Enhanced Chemical Vapor Deposition)를 이용한 graphite 박막 합성은 대형 size, mass production을 가능하게 하며, 아직 mass production 적용을 위해 연구해야 할 점은 많지만, 저온 공정 Graphite 합성이 가능하다면, large scale device 구현에 한층 더 진보된 기술이 될 것임을 확신한다. 본 연구에서 Copper diffusion barrier 으로써의 역할을 검증하고, 증착 온도를 저온으로 합성함으로써 TEM 및 EDAX 분석으로 Graphite barrier 및 mass production의 가능성을 검증하였다. 본 연구의 직접적인 PECVD 합성 방법을 통해 대면적이 가능함을 제시함으로써 기존의 대면적 합성 문제점을 해결해 줄 수 있는 방안이 될 것이다. 또한 디스플레이의 TFT 특성도 기존의 Active material 인 a-Si TFT보다 훨씬 더 높은 고이동도 소자를 요구하며, 특히 투명 디스플레이의 적용 가능하며, 고이동도 특성을 균일하게 가질 수 있는 신규 TFT를 요구하게 되었다. 이에 대한 방안으로 산화물 TFT로써 ZnO (Zinc Oxide), IZO (Indium Zinc Oxide), a-IGZO (Amorphous Indium Gallium Zinc Oxide) 등의 재료가 연구되고 있다. 기존의 a-Si의 이동도 (<1cm2/V·S) 보다 높은 이동도를 가진 IGZO 재료는 투명한 소자로써 투명디스플레이에서도 활용이 가능하여, 응용성을 확대하고 있다. 본 연구에서는 투명디스플레이 에서도 활용이 가능하도록 a-IGZO를 substrate로 하는 Graphite 박막을 합성 방법을 제시하고, 대면적 구현으로써 그 응용성을 기대하고 있다. Graphite의 저온 합성 기술 개발은 기존 라인의 CVD 장비 교체 없이 단지 Graphene Gas 사용만으로 공정을 구현한다는 점이 cost 및 공정 단순화의 관점에서 많은 장점이 있다. 또한 고속 구동을 위하여 SD 배선으로 metal뿐 아니라 산화물 반도체로도 Graphite 합성의 catalyst로써 사용되어, 패널 구현을 가능하게 해준다는 관점에서 의미가 있다. 또한 Graphite 합성 기술을 thin film 박막을 만들어 다른 application 에서도 활용 가능함을 보여줌으로써 파급 효과가 크다고 판단된다. 다음 연구에서는 LCD 디스플레이에서 Backlight 사용이 필수적이다. Back light는 가시광선 영역 뿐 아니라 UV 파장영역도 포함하고 있으며, Active 재료인 a-IGZO 소자에서 TFT 특성의 불안정성의 문제를 가지고 있다. IGZO의 특성상 UV 파장대에서의 빛과의 반응으로 TFT 소자의 신뢰성 특성이 악화되는 문제점을 해결하고자 Barrier 박막을 사용이 필수적인 요소이다. 본 연구에서는 TFT의 신뢰성 및 안정성을 유지하기 위해서 Photo blocking barrier로써 SiGe (Silicon Germanium) 박막 재료 합성을 통하여 TFT 신뢰성의 특성 변화 없는 것을 연구하였다. 이전 SiGe 연구되어진 바로는 태양전지에서 P-I(intrinsic layer)-N형 구조에서 중간 삽입층에서 불순물이 첨가되지 않은 무첨가층 (Intrinsic layer)에서 SiGe 이 광흡수층으로 사용되어진 연구가 있었다. 본 연구에서는 TFT 소자에서 a-IGZO 가 광반응으로 인해 산소 결핍 (Oxygen Vacancy)을 막아 TFT 특성의 저하 효과를 막고자 SiGe의 광 차단 박막 형성을 통해 광반응으로 인한a-IGZO특성 변화가 되지 않도록 하였다. 또한 박막 형성 및 적층 구조에서 SiGe 와 IGZO의 박막 사이에 Capacitance 형성으로 전자의 charge가 IGZO 박막 계면에 누적되어, 트랜지스터 특성이 단락(short) 현상이 발생 하였으며, 이를 방지하기 위해 Buffer layer 의 두께 조절이 중요하였다. 이에 Buffer layer의 두께 최적화를 통해 하부에서 들어오는 빛에도 차단을 할 수 있는 Barrier 적층 구조를 만들어 TFT 소자의 신뢰성 개선됨을 보여주고자 하였다. 스마트 Window 및 냉장고에서 문을 열지 않고 내용물을 확인할 수 있는 투명 디스플레이 및 플렉시블 디스플레이 구현을 위해 여러 요소의 기술 연구가 진행되고 있으며, 이 구현을 위해 본 연구의 Barrier 박막 구현은 필수적인 요소로 응용성이 확대되어 활용됨을 기대해 본다.OLED is a self-emissive display can be driven at low voltage and manufactured in a thin layer. In addition, this display operates at a very high speed and emit a color that can be rapidly implemented. Recently, OLEDs main interest is mobile screen, large screen TV, flexible and transparent display. The driving device for display is classified to the passive matrix and active matrix. Active matrix is preferred because of higher resolution, lower energy consumption, and large size screen. To apply active matrix on display device, a switching device such as thin-film transistor (TFT) is attached to each pixel. For active driving devices, amorphous silicon (a-Si) and low-temperature polycrystalline silicon (LTPS) technologies are applied in current TFT –LCD or AMOLED back frame. Recently, there is an ongoing research on using amorphous oxide semiconductors with large bandgaps to research transparent and fast responsive display driving devices. Moreover, RC delay has a technical problem that must be minimized and reduce power consumption. Implementation of Source Drain (SD) is a metal wiring essential element for high-speed TFT execution in high-resolution UHD (Ultra High Definition) displays backplane. In this study, the graphite growth plays the role of diffusion barrier of copper wiring that has low resistance wiring with SD metal wiring. The chemical and mechanical stripping methods of conventional graphene synthesis application on large area panels is limited. Up to now, the large size graphene has been used as an electrode, but this implementation is limited to making the large-scale process by synthesizing graphene at thermal CVD (900~1000°C) and transferring it to the glass. Despite the fact, a lot of ongoing studies, graphites thin film synthesis using Plasma Enhanced Chemical Vapor Deposition (PECVD) enables large size and mass production. Furthermore, this area still requires more research on mass production. If low-temperature process for graphite synthesis is possible, this will become a more advanced technology for device implementation. In this study, the role of copper diffusion barrier was verified, and the possibility of graphite barrier and mass production was verified by TEM and EDAX analysis by synthesizing the deposition temperature at low temperature. In addition, this study suggests the large size display can be obtained through direct PECVD synthesis that will solve the existing problems of large size synthesis. The displays TFT characteristics also require a high mobility device that is much higher than the conventional active material a-Si TFT. In particular, a new TFT capable of applying a transparent display and uniformly having high mobility characteristics is required. Materials such as ZnO (Zinc Oxide), IZO (Indium Zinc Oxide) and IGZO (Indium Gallium Zinc Oxide) have been studied as oxide TFTs. IGZO materials with higher mobility than conventional a-Si mobility (<1 cm2 / V · s) are transparent devices and can be used in transparent displays, thus extending applicability. In this study, we propose a graphite synthesis based on IGZO to be applicable to transparent display and expect the application on large size displays. The low-temperature Graphite synthesis has many advantages in terms of cost and process simplification because it implements the process only by using Graphene gas without replacing existing CVD equipment. In addition, it can be used as a graphite synthesis catalyst not only for metal but also for the oxide semiconductor, to raise activation. Moreover, the graphite synthesis to make a thin film can be applied to other fields. In the next study, it is essential to use backlight in LCD display. The backlight not only includes the visible light but also the UV region, and has instability of TFT characteristics in the active material IGZO device. Due to IGZOs reaction to light in UV region, it is essential to use a barrier film in order to solve the reliability characteristics of the TFT device deterioration. To maintain the reliability and stability of the TFT, this study on reliability of the TFT was not changed by SiGe (Silicon Germanium) synthesis thin film as a photo blocking barrier. Based on previous research on SiGe has been used as the light absorbing layer in the intrinsic layer in which a P-I (intrinsic layer)-N type structure in a solar cell that is not doped with an impurity in an intermediate insertion layer. In this study, in order to prevent oxygen vacancy during a-IGZO photoreaction on TFT device, the formation of a light-shielding film of Si-Ge prevents oxygen deficiency. Capacitance formation between SiGe and IGZO thin film in the thin film formation and lamination structure accumulates electrons charge on the IGZO thin film interface. The characteristics of the transistor were short, and to prevent this shortness, it is important to control the thickness of the buffer layer. Therefore, this shows that the reliability of the TFT device is improved by making the barrier laminate structure that can block the light from the bottom through the optimization of the thickness of the buffer layer. There are various ongoing technological studies on transparent and flexible displays that to observe the contents without opening the door through the smart window and refrigerator. For this application, the thin film barrier is an essential element and expect to be implemented.Table of Contents Abstract.........................................................................1 Contents........................................................................6 List of Figures.................................................................9 List of Tables................................................................15 Chapter 1. Introduction................................................16 1.1. Graphene characteristics 1.2. Amorphous Si:H and LTPS TFT backplane technology in display 1.3. High performance amorphous In-Ga-Zn-O TFTs 1.4. Overview of PECVD system 1.5. References Chapter 2. Growth of thin graphite films for solid diffusion barriers .......................................................60 2.1. Large-scale transfer-free growth of thin graphite films at low temperature for solid diffusion barriers 2.1.1. Introduction 2.1.2. Experimental 2.1.3. Results and discussion 2.1.4. Conclusion 2.1.5. References Chapter 3. Growth of silicon germanium films for photo-blocking layers in industrial display.................99 3.1. Silicon germanium photo-blocking layers for a-IGZO based industrial display 3.1.1. Introduction 3.1.2. Experimental 3.1.3. Results and Discussion 3.1.4. Conclusion 3.1.5. References Abstract in Korean………………………………………130 Appendix……………………………………………………135Docto

Organic diodes, field -effect transistors, and an inverter circuit by microfabrication techniques

The objective of this work is to fabricate microelectronic devices and circuits based on organic and polymer materials by micro fabrication techniques. The organic microelectronic device is one of the most promising alternative to traditional inorganic devices due to its varieties of advantages, such as low-cost, large area (e.g. for display), and distinguished mechanical property (insensitive to mechanical deformation). For practical applications, it is necessary to reduce the fabrication cost as well as to improve the device\u27s performance. In this work several fabrication processes have been developed to build organic diodes, field-effect transistors (FETs) and circuits. Simple spin coating and reactive ion etching (RIE) techniques were used to fabricate the polymer-based Schottky diode and the organic diodes. The Schottky barrier height, breakdown voltage, and rectification ratio of Aluminum/(Poly-3,4-ethylenedioxythiophene/poly-styrenesulfonate) (PEDT/PSS) Schottky diode are about 0.97 eV, 5.5 V, and 1.3 × 10 4, respectively. The breakdown voltages are about 9 V, and the rectification ratios are in excess of 4.1 × 103 for both Polypyrrole/1,4,5,8-naphthalene-tetracarboxylic-dianhydride (NTCDA) and (PEDT/PSS)/NTCDA diodes. Due to the excellent electrical conductivity, solution processability, and stability of PEDT/PSS, PEDT/PSS FETs have been investigated and fabricated with the low-cost fabrication processes of spin coating and RIE using an aluminum film as the pattern mask. PEDT/PSS FET with low-resistivity silicon as the gate has a field-effect mobility as high as 0.8 cm2/Vs and a threshold voltage of 17 V. All-organic FET has a field-effect mobility of 1.04 × 10−3 cm2/Vs and a threshold voltage of −13.3 V. Using thermal oxide and self-assembled silica nanoparticle as the gate dielectrics, pentacene FETs were fabricated and investigated. Temperature-dependence of field effect mobility and threshold voltage was studied in the range of 300∼400 K. Being a low-cost and low-temperature process, layer-by-layer self-assembly technique has been used to form the gate dielectric as an alternative insulator of silicon dioxide to fabricate pentacene FETs. An approach to promote device mobility has also been studied. Moreover, dual-gate pentacene FETs were fabricated as a new device structure with good performance. A simple inverter circuit integrated with a pentacene FET and an ink jet printed polymer resistor has been fabricated and tested

Advanced Technologies for Large-Sized OLED Display

Five years have passed, since the first 55″ full high-definition (FHD) OLED TV fabricated on Gen 8.5 glass was successfully launched into the TV market. For the time being, the size of OLED TV became diverse from 55″ to 77″, and the resolution was doubled into ultrahigh definition (UHD). The brightness and color gamut were enhanced, while the lower power consumption was realized. Utmost picture quality and slim form factor of OLED TV as well as the improved performance have made OLED TV recognized as the best premium TV. In this chapter, we describe the recent progress in three key technologies, which enable such an enhancement of performance in OLED TV, i.e., oxide thin-film transistor (TFT) and white organic light-emitting diode (WOLED), compensation circuit, and method to compensate the nonuniformity of oxide TFTs, OLED devices, and luminance