The Application of ANN and ANFIS Prediction Models for Thermal Error Compensation on CNC Machine Tools

Thermal errors can have significant effects on Computer Numerical Control (CNC) machine tool accuracy. The errors come from thermal deformations of the machine elements caused by heat sources within the machine structure or from ambient temperature change. The effect of temperature can be reduced by error avoidance or numerical compensation. The performance of a thermal error compensation system essentially depends upon the accuracy and robustness of the thermal error model and its input measurements. This thesis first reviews different methods of designing thermal error models, before concentrating on employing Artificial Intelligence (AI) methods to design different thermal prediction models. In this research work the Adaptive Neuro-Fuzzy Inference System (ANFIS) is used as the backbone for thermal error modelling. The choice of inputs to the thermal model is a non-trivial decision which is ultimately a compromise between the ability to obtain data that sufficiently correlates with the thermal distortion and the cost of implementation of the necessary feedback sensors. In this thesis, temperature measurement was supplemented by direct distortion measurement at accessible locations. The location of temperature measurement must also provide a representative measurement of the change in temperature that will affect the machine structure. The number of sensors and their locations are not always intuitive and the time required to identify the optimal locations is often prohibitive, resulting in compromise and poor results. In this thesis, a new intelligent system for reducing thermal errors of machine tools using data obtained from thermography data is introduced. Different groups of key temperature points on a machine can be identified from thermal images using a novel schema based on a Grey system theory and Fuzzy C-Means (FCM) clustering method. This novel method simplifies the modelling process, enhances the accuracy of the system and reduces the overall number of inputs to the model, since otherwise a much larger number of thermal sensors would be required to cover the entire structure. An Adaptive Neuro-Fuzzy Inference System with Fuzzy C-Means clustering (ANFIS-FCM) is then employed to design the thermal prediction model. In order to optimise the approach, a parametric study is carried out by changing the number of inputs and number of Membership Functions (MFs) to the ANFIS-FCM model, and comparing the relative robustness of the designs. The proposed approach has been validated on three different machine tools under different operation conditions. Thus the proposed system has been shown to be robust to different internal heat sources, ambient changes and is easily extensible to other CNC machine tools. Finally, the proposed method is shown to compare favourably against alternative approaches such as an Artificial Neural Network (ANN) model and different Grey models

Computational and Imaging Methods for Studying Neuronal Populations during Behavior

One of the central questions in neuroscience is how the nervous system generates and regulates behavior. To understand the neural code for any behavior, an ideal experiment would entail (i) quantitatively defining that behavior, (ii) recording neuronal activity in relevant brain regions to identify the underlying neuronal circuits and eventually (iii) manipulating them to test their function. Novel methods in neuroscience have greatly advanced our abilities to conduct such experiments but are still insufficient. In this thesis, I developed methods for these three goals. In Chapter 2, I describe an automatic behavior identification and classification method for the cnidarian Hydra vulgaris using machine learning. In Chapter 3, I describe a fast volumetric two-photon microscope with dual-color laser excitation that can image in 3D the activity of populations of neurons from visual cortex of awake mice. In Chapter 4, I present a machine learning method that identifies cortical ensembles and pattern completion neurons in mouse visual cortex, using two-photon calcium imaging data. These methods advance current technologies, providing opportunities for new discoveries

Identification of cement manufacturing raw materials using machine vision

In the mining and manufacturing industry, there is a need for a non-extractive system to identify raw materials on conveying systems. Such a system would allow identification of raw materials on conveying systems preventing cross-contamination when the materials arrive at the final storage location. This project used machine vision techniques to identify cement manufacturing raw materials (clinker, gypsum and, limestone). Firstly, a representative sample (25 x 10kg samples of each material) was collected using a stratified random sampling procedure. This stratified random sampling procedure ensured the sample accurately represented the raw material in the stockpile. A dual purpose test bed and controlled lighting camera enclosure (for static model development and future dynamic system implementation) were constructed to minimise the effect of varying ambient light. This test bed and camera enclosure allowed the CMOS global shutter industrial camera to take twenty, 24bit colour images (8bit for each colour) of each sample. These images were catalogued and stored in a database for further model training and verification purposes. These images were pre-processed by a median filter which allowed any over saturated pixels (due to raw material surface moisture reflection) to have their intensity level reduced by replacing its value by the median value of its local neighbours. From the filtered image the individual red, green and blue (RGB) components were passed to a Histogram function which binned (255 bins for 8-bit colour) the various pixel intensities. The statistical features (weighted mean, skewness and kurtosis) of each colour's histogram were then stored in an array which then passed to the image feature database. A varying amount of feature arrays were used to train and verify the success of a probabilistic neural network (PNN) model. Initial optimisation of the PNN model was conducted using a local search algorithm which changed the smoothing parameter which achieved 94.83% accuracy. This model was then improved by implementing a Supervised Learning Probabilistic Neural Network (SLPNN). This model added data weight which changed the height of the Gaussian distribution function and input variable vector weight which changes the width of Gaussian distribution function. The implementation of the Supervised Learning Probabilistic Neural Network improved the models accuracy to 99.57%. Further model field testing will be required to verify the system in an operational environment where the camera enclosure will be subjected to dust, noise, varying temperatures and moisture. The Supervised Learning Probabilistic Neural Network outperforms the standard Probabilistic Neural Network which has been proven by this work. This work supports the claim that Machine Vision can be successfully be used to identify cement manufacturing raw materials with a high success rate. It also contributes to the literature by classifying clinker, gypsum and limestone in one body of work

3D exemplar-based image inpainting in electron microscopy

In electron microscopy (EM) a common problem is the non-availability of data, which causes artefacts in reconstructions. In this thesis the goal is to generate artificial data where missing in EM by using exemplar-based inpainting (EBI). We implement an accelerated 3D version tailored to applications in EM, which reduces reconstruction times from days to minutes. We develop intelligent sampling strategies to find optimal data as input for reconstruction methods. Further, we investigate approaches to reduce electron dose and acquisition time. Sparse sampling followed by inpainting is the most promising approach. As common evaluation measures may lead to misinterpretation of results in EM and falsify a subsequent analysis, we propose to use application driven metrics and demonstrate this in a segmentation task. A further application of our technique is the artificial generation of projections in tiltbased EM. EBI is used to generate missing projections, such that the full angular range is covered. Subsequent reconstructions are significantly enhanced in terms of resolution, which facilitates further analysis of samples. In conclusion, EBI proves promising when used as an additional data generation step to tackle the non-availability of data in EM, which is evaluated in selected applications. Enhancing adaptive sampling methods and refining EBI, especially considering the mutual influence, promotes higher throughput in EM using less electron dose while not lessening quality.Ein häufig vorkommendes Problem in der Elektronenmikroskopie (EM) ist die Nichtverfügbarkeit von Daten, was zu Artefakten in Rekonstruktionen führt. In dieser Arbeit ist es das Ziel fehlende Daten in der EM künstlich zu erzeugen, was durch Exemplar-basiertes Inpainting (EBI) realisiert wird. Wir implementieren eine auf EM zugeschnittene beschleunigte 3D Version, welche es ermöglicht, Rekonstruktionszeiten von Tagen auf Minuten zu reduzieren. Wir entwickeln intelligente Abtaststrategien, um optimale Datenpunkte für die Rekonstruktion zu erhalten. Ansätze zur Reduzierung von Elektronendosis und Aufnahmezeit werden untersucht. Unterabtastung gefolgt von Inpainting führt zu den besten Resultaten. Evaluationsmaße zur Beurteilung der Rekonstruktionsqualität helfen in der EM oft nicht und können zu falschen Schlüssen führen, weswegen anwendungsbasierte Metriken die bessere Wahl darstellen. Dies demonstrieren wir anhand eines Beispiels. Die künstliche Erzeugung von Projektionen in der neigungsbasierten Elektronentomographie ist eine weitere Anwendung. EBI wird verwendet um fehlende Projektionen zu generieren. Daraus resultierende Rekonstruktionen weisen eine deutlich erhöhte Auflösung auf. EBI ist ein vielversprechender Ansatz, um nicht verfügbare Daten in der EM zu generieren. Dies wird auf Basis verschiedener Anwendungen gezeigt und evaluiert. Adaptive Aufnahmestrategien und EBI können also zu einem höheren Durchsatz in der EM führen, ohne die Bildqualität merklich zu verschlechtern

Monitoring and Control of Hydrocyclones by Use of Convolutional Neural Networks and Deep Reinforcement Learning

The use of convolutional neural networks for monitoring hydrocyclones from underflow images was investigated. Proof-of-concept and applied industrial considerations for hydrocyclone state detection and underflow particle size inference sensors were demonstrated. The behaviour and practical considerations of model-free reinforcement learning, incorporating the additional information provided by the sensors developed, was also discussed in a mineral processing context

Modelling the interpretation of digital mammography using high order statistics and deep machine learning

Visual search is an inhomogeneous, yet efficient sampling process accomplished by the saccades and the central (foveal) vision. Areas that attract the central vision have been studied for errors in interpretation of medical images. In this study, we extend existing visual search studies to understand features of areas that receive direct visual attention and elicit a mark by the radiologist (True and False Positive decisions) from those that elicit a mark but were captured by the peripheral vision. We also investigate if there are any differences between these areas and those that are never fixated by radiologists. Extending these investigations, we further explore the possibility of modelling radiologists’ search behavior and their interpretation of mammograms using deep machine learning techniques. We demonstrated that energy profiles of foveated (FC), peripherally fixated (PC), and never fixated (NFC) areas are distinct. It was shown that FCs are selected on the basis of being most informative. Never fixated regions were found to be least informative. Evidences that energy profiles and dwell time of these areas influence radiologists’ decisions (and confidence in such decisions) were also shown. High-order features provided additional information to the radiologists, however their effect on decision (and confidence in such decision) was not significant. We also showed that deep-convolution neural network can successfully be used to model radiologists’ attentional level, decisions and confidence in their decisions. High accuracy and high agreement (between true and predicted values) in such predictions can be achieved in modelling attentional level (accuracy: 0.90, kappa: 0.82) and decisions (accuracy: 0.92, kappa: 0.86) of radiologists. Our results indicated that an ensembled model for radiologist’s search behavior and decision can successfully be built. Convolution networks failed to model missed cancers however

NASA Tech Briefs, February 1991

Topics: New Product Ideas; NASA TU Services; Electronic Components and Circuits; Electronic Systems; Physical Sciences; Materials; Computer Programs; Mechanics; Machinery; Fabrication Technology; Mathematics and Information Sciences; Life Sciences