The synergistic effect of operational research and big data analytics in greening container terminal operations: a review and future directions

Container Terminals (CTs) are continuously presented with highly interrelated, complex, and uncertain planning tasks. The ever-increasing intensity of operations at CTs in recent years has also resulted in increasing environmental concerns, and they are experiencing an unprecedented pressure to lower their emissions. Operational Research (OR), as a key player in the optimisation of the complex decision problems that arise from the quay and land side operations at CTs, has been therefore presented with new challenges and opportunities to incorporate environmental considerations into decision making and better utilise the ‘big data’ that is continuously generated from the never-stopping operations at CTs. The state-of-the-art literature on OR's incorporation of environmental considerations and its interplay with Big Data Analytics (BDA) is, however, still very much underdeveloped, fragmented, and divergent, and a guiding framework is completely missing. This paper presents a review of the most relevant developments in the field and sheds light on promising research opportunities for the better exploitation of the synergistic effect of the two disciplines in addressing CT operational problems, while incorporating uncertainty and environmental concerns efficiently. The paper finds that while OR has thus far contributed to improving the environmental performance of CTs (rather implicitly), this can be much further stepped up with more explicit incorporation of environmental considerations and better exploitation of BDA predictive modelling capabilities. New interdisciplinary research at the intersection of conventional CT optimisation problems, energy management and sizing, and net-zero technology and energy vectors adoption is also presented as a prominent line of future research

Design and Simulation Analysis of Deep Learning Based Approaches and Multi-Attribute Algorithms for Warehouse Task Selection

With the growth and adoption of global supply chains and internet technologies, warehouse operations have become more demanding. Particularly, the number of orders being processed over a given time frame is drastically increasing, leading to more work content. This makes operational tasks, such as material retrieval and storage, done manually more inefficient. To improve system-level warehouse efficiency, collaborating Autonomous Vehicles (AVs) are needed. Several design challenges encompass an AV, some critical aspects are navigation, path planning, obstacle avoidance, task selection decisions, communication, and control systems. The current study addresses the warehouse task selection problem given a dynamic pending task list and considering multiple attributes: distance, traffic, collaboration, and due date, using situational decision-making approaches. The study includes the design and analysis of two situational decision-making approaches for multi-attribute dynamic warehouse task selection: Deep Learning Approach for Multi-Attribute Task Selection (DLT) and Situation based Greedy (SGY) algorithm that uses a traditional algorithmic approach. The two approaches are designed and analyzed in the current work. Further, they are evaluated using a simulation-based experiment. The results show that both the DLT and SGY have potential and are effective in comparison to the earliest due date first and shortest travel distance-based rules in addressing the multi-attribute task selection needs of a warehouse operation under the given experimental conditions and trade-offs

Task Assignment and Path Planning for Autonomous Mobile Robots in Stochastic Warehouse Systems

The material handling industry is in the middle of a transformation from manual operations to automation due to the rapid growth in e-commerce. Autonomous mobile robots (AMRs) are being widely implemented to replace manually operated forklifts in warehouse systems to fulfil large shipping demand, extend warehouse operating hours, and mitigate safety concerns. Two open questions in AMR management are task assignment and path planning. This dissertation addresses the task assignment and path planning (TAPP) problem for autonomous mobile robots (AMR) in a warehouse environment. The goals are to maximize system productivity by avoiding AMR traffic and reducing travel time. The first topic in this dissertation is the development of a discrete event simulation modeling framework that can be used to evaluate alternative traffic control rules, task assignment methods, and path planning algorithms. The second topic, Risk Interval Path Planning (RIPP), is an algorithm designed to avoid conflicts among AMRs considering uncertainties in robot motion. The third topic is a deep reinforcement learning (DRL) model that is developed to solve task assignment and path planning problems, simultaneously. Experimental results demonstrate the effectiveness of these methods in stochastic warehouse systems

An obstacle detection system for automated guided vehicles

The objective of this master's thesis is to investigate the utilization of computer vision and object detection as an integral part of an automated guided vehicle's navigation system, which operates within the facilities of the target company. The rationale for conducting this research and developing an application for this purpose arises from the inability of automated guided vehicles to detect smaller or partially obstructed objects, and the lack of differentiation between stationary and moving objects. These limitations pose a safety hazard and negatively impact the overall performance of the system. The anticipated outcome of this thesis is a proof-of-concept computer vision application that would enhance the automated guided vehicle's obstacle detection capacity. The primary aim is to offer practical insights to the target company regarding the practical implementation of computer vision by developing and training a YOLOv7 object detection model, as a proposed resolution to the research problem. A thorough theoretical part of the required technologies and tools for training an object detection model is followed by a plan for the application to define requirements for the object detection model. The training and development are conducted using open-source and standard software tools and libraries. Python is the primary programming language employed throughout the development process and the object detector itself constitutes a YOLOv7 (You Only Look Once) object detection algorithm. The model is trained to identify and classify a predetermined number of objects or obstacles that impede the present automated guided vehicle system. Model optimization follows a fundamental trial-and-error methodology and simulated testing of the best-performing model. The data required for training the object detection model is obtained by attaching a camera to an automated guided vehicle and capturing its movements within the target company's facilities. The gathered data is annotated using Label studio, and all necessary data preparation and processing are carried out using plain Python. The result of this master’s thesis was a proof of concept for a computer vision application that would improve and benefit the target company’s day-to-day operations in their production and storage facilities in Vaasa. The trained model was substantiated to perform up to expectations in terms of both speed and accuracy. This project not only demonstrated the application's benefits but also laid grounds for the business to further utilize machine learning and computer vision in other areas of their business regarding the operational improvement competency of the target company’s employees. The results of this master’s thesis showed that finding an optimal object detection model for a specific dataset within a reasonable timeframe requires both appropriate tools and sufficient research data premises in terms of model configuration. The trained model could be utilized as a foundation for similar projects and thereby reduce the time and costs involved in preliminary research efforts

Optimization and Mathematical Modelling for Path Planning of Co-operative Intra-logistics Automated Vehicles

Small indoor Autonomous Vehicles have revolutionized the operation of pick-pack-and-ship warehouses. The challenges for path planning and co-operation in this domain stem from uncontrolled environments including workspaces shared with humans and human-operated vehicles. Solutions are needed which scale up to the largest existing sites with thousands of vehicles and beyond. These challenges might be familiar to anyone modelling road traffic control with the introduction of Autonomous Vehicles, but key differences in the level of decision autonomy lead to different approaches to conflict-resolution. This thesis proposes a decomposition of site-wide conflict-free motion planning into individual shortest paths though a roadmap representing the free space across the site, zone-based speed optimization to resolve conflicts in the vicinity of one intersection and individual path optimization for local obstacles. In numerical tests the individual path optimization based on clothoid basis functions created paths traversable by different vehicle configurations (steering rate limit, lateral acceleration limit and wheelbase) only by choosing an appropriate maximum longitudinal speed. Using two clothoid segments per convex region was sufficient to reach any goal, and the problem could be solved reliably and quickly with sequential quadratic programming due to the approximate graph method used to determine a good sequence of obstacle-free regions to the local goal. A design for zone-based intersection management, obtained by minimizing a linear objective subject to quadratic constraints was refined by the addition of a messaging interface compatible with the path adaptations based on clothoids. A new approximation of the differential constraints was evaluated in a multi-agent simulation of an elementary intersection layout. The proposed FIFO ordering heuristic converted the problem into a linear program. Interior point methods either found a solution quickly or showed that the problem was infeasible, unlike a quadratic constraint formulation with ordering flexibility. Subsequent tests on more complex multi-lane intersection geometries showed the quadratic constraint formulation converged to significantly better solutions than FIFO at the cost of longer and unpredictable search time. Both effects were magnified as the number of vehicles increased. To properly address site-wide conflict-free motion planning, it is essential that the local solutions are compatible with each other at the zone boundaries. The intersection management design was refined with new boundary constraints to ensure compatibility and smooth transitions without the need for a backup system. In numerical tests it was found that the additional boundary constraints were sufficient to ensure smooth transitions on an idealized map including two intersections

Platooning-based control techniques in transportation and logistic

This thesis explores the integration of autonomous vehicle technology with smart manufacturing systems. At first, essential control methods for autonomous vehicles, including Linear Matrix Inequalities (LMIs), Linear Quadratic Regulation (LQR)/Linear Quadratic Tracking (LQT), PID controllers, and dynamic control logic via flowcharts, are examined. These techniques are adapted for platooning to enhance coordination, safety, and efficiency within vehicle fleets, and various scenarios are analyzed to confirm their effectiveness in achieving predetermined performance goals such as inter-vehicle distance and fuel consumption. A first approach on simplified hardware, yet realistic to model the vehicle's behavior, is treated to further prove the theoretical results. Subsequently, performance improvement in smart manufacturing systems (SMS) is treated. The focus is placed on offline and online scheduling techniques exploiting Mixed Integer Linear Programming (MILP) to model the shop floor and Model Predictive Control (MPC) to adapt scheduling to unforeseen events, in order to understand how optimization algorithms and decision-making frameworks can transform resource allocation and production processes, ultimately improving manufacturing efficiency. In the final part of the work, platooning techniques are employed within SMS. Autonomous Guided Vehicles (AGVs) are reimagined as autonomous vehicles, grouping them within platoon formations according to different criteria, and controlled to avoid collisions while carrying out production orders. This strategic integration applies platooning principles to transform AGV logistics within the SMS. The impact of AGV platooning on key performance metrics, such as makespan, is devised, providing insights into optimizing manufacturing processes. Throughout this work, various research fields are examined, with intersecting future technologies from precise control in autonomous vehicles to the coordination of manufacturing resources. This thesis provides a comprehensive view of how optimization and automation can reshape efficiency and productivity not only in the domain of autonomous vehicles but also in manufacturing