Recent Developments in R.F. Magnetron Sputtered Thin Films For pH Sensing Applications - An Overview

pH sensors are widely used in chemical and biological applications. Metal oxides-based pH sensors have many attractive features including insolubility, stability, mechanical strength, electrocatalyst and manufacturing technology. Various metal oxide thin films prepared by radio frequency (R.F.) magnetron sputtering have attractive features, including high pH sensitivity, fast response, high resolution, good stability and reversibility as well as potential for measuring pH under conditions that are not favourable for the commonly used glass electrodes-based pH sensors. In addition, thin film pH sensors prepared by R.F. magnetron sputtering offer many advantages, such as ease of packaging, low cost through the use of standard microfabrication processes, iniaturisation, capability of measuring pH at high temperatures, ruggedness and disposability. In this paper, recent development of R.F. magnetron sputtered thin films for pH sensing applications are reviewed

Metal oxides based electrochemical pH sensors: Current progress and future perspectives

Electrochemical pH sensors are on high demand in numerous applications such as food processing, health monitoring, agriculture and nuclear sectors, and water quality monitoring etc., owing to their fast response (<10 s), wide pH sensing range (2–12), superior sensitivity (close to Nernstian response of 59.12 mV/pH), easy integration on wearable/flexible substrates, excellent biocompatibility and low cost of fabrication. This article presents an in-depth review of the wide range of MOx materials that have been utilized to develop pH sensors, based on various mechanisms (e.g. potentiometric, conductimetric, chemi-resistors, ion sensitive field effect transistor (ISFET) and extended-gate field effect transistor etc.). The tools and techniques such as potentiometric and electrochemical impedance spectroscopic that are commonly adopted to characterize these metal oxide-based pH sensors are also discussed in detail. Concerning materials and design of sensors for various practical application, the major challenges are toxicity of materials, interfernce of other ions or analytes, cost, and flexibility of materials. In this regard, this review also discusses the metal oxide-based composite sensing (active) material, designs of pH sensors and their applications in flexible/wearable biosensors for medical application are examined to present their suitability for these futuristic applications

Nanoscale Au-ZnO heterostructure developed by atomic layer deposition towards amperometric H2O2 detection

Nanoscale Au-ZnO heterostructures were fabricated on 4-in. SiO2/Si wafers by the atomic layer deposition (ALD) technique. Developed Au-ZnO heterostructures after post-deposition annealing at 250 degrees C were tested for amperometric hydrogen peroxide (H2O2) detection. The surface morphology and nanostructure of Au-ZnO heterostructures were examined by field emission scanning electron microscopy (FE-SEM), Raman spectroscopy, atomic force microscopy (AFM), X-ray photoelectron spectroscopy (XPS), etc. Additionally, the electrochemical behavior of Au-ZnO heterostructures towards H2O2 sensing under various conditions is assessed by chronoamperometry and electrochemical impedance spectroscopy (EIS). The results showed that ALD-fabricated Au-ZnO heterostructures exhibited one of the highest sensitivities of 0.53 mu A mu M(-1)cm(-2), the widest linear H2O2 detection range of 1.0 mu M-120mM, a low limit of detection (LOD) of 0.78 mu M, excellent selectivity under the normal operation conditions, and great long-term stability. Utilization of the ALD deposition method opens up a unique opportunity for the improvement of the various capabilities of the devices based on Au-ZnO heterostructures for amperometric detection of different chemicals

Investigation and development of titanium nitride solid-state potentiometric pH sensor

The measurement of pH value is crucial parameter in various fields like, drinking water monitoring, food preparation, biomedical and environmental applications. The most common device for pH sensing is the conventional pH glass electrode. While glass electrodes have several advantages, such as Nernstian sensitivity, superior ion selectivity, excellent stability, and extensive operating range, they have several key disadvantages. pH glass electrodes need to be stored in buffer solutions, they are fragile and have limited size and shape, making them impractical for some applications, such as being potentially used as miniature pH sensors for capsule endoscopy and ambulatory esophageal pH monitoring. To address these issues of limitations of glass electrodes, various metal oxides have been investigated and proposed as potential electrode materials for the development of pH sensors. Solid metal sensors offer unique features such as insolubility, stability, mechanical strength, and possibility of miniaturization. However, the main drawback of the metal oxide pH sensors is the interference caused by oxidizing and reducing agents present in some sample solutions. To reduce the redox interference, metal nitride solid sensors were investigated in this project with the potential for the development of high-sensitivity pH sensing electrodes. Metal nitrides are refractory, have high melting points and interstitial defects, and, at room temperature, they are chemically stable and resist hydrolysis caused by weak acids. There are many reports on different metal nitrides electrodes in literature, of which several have been previously investigated for use as pH sensors. Here, specifically, thin films of titanium nitride (TiN) were manufactured using radio frequency magnetron sputtering. The effect of sputtering parameters (e.g., thickness, sputter power, gas composition) were investigated to optimize the materials for use as pH sensor. Additionally, the underlining mechanism governing the pH sensitivity of these metal nitrides was investigated by examining the pH sensing properties (i.e., sensitivity, hysteresis, and drift) and the effect of redox agents. The successfully optimized material was then used to construct and demonstrate the concept of a solid-state pH sensor using an appropriate reference electrode. The solid-state TiN sensor paves the way for future development of a miniaturised pH sensor capsule for biomedical applications or lab-on-a-chip pH sensor for environmental and industrial applications. Expending the realms of pH monitoring, currently limited by the glass pH electrode

Glass and Glass–Ceramic Photonic Materials for Sensors

Recent developments in sensors are pushing for optimized materials that can increase their usage, bolster their sensitivity and enable new and more efficient transduction mechanisms. We hereby review some of the most relevant applications of glasses and glass-ceramics for photonic sensors considering the recent trends and innovative approaches. This review covers from bulk glasses to thin films and from fiber optics to nanocrystal-based and their applications in sensing

Development, manufacture and application of a solid-state pH sensor using ruthenium oxide

The measurement of pH is undertaken frequently in numerous settings for many applications. The common glass pH probe is almost ideal for measuring pH, and as such, it is used almost ubiquitously. However, glass is not ideal for all applications due to its relatively large size, fragility, need for recalibration and wet-storage. Therefore, much research has been undertaken on the use of metal oxides as an alternative for the measurement of pH. Here, a solid-state potentiometric pH sensor is developed using ruthenium metal oxide (RuO2). Initially, pH sensitive RuO2 electrodes were prepared by deposition with radio frequency magnetron sputtering (RFMS) in a reactive oxygen plasma, onto screen-printed carbon based electrical contacts (substrates). These electrodes performed well, between pH 4 and 10, exhibiting Nernstian pH sensitivity, low hysteresis and low drift rate. However, these electrode were found to exhibit less than ideal properties outside this range (pH 2-12), though this could be overcome using a pH 12 conditioning protocol. Later, improved RuO2 pH sensitive electrodes were developed and characterised. Elimination of the carbon substrate material resulted in electrodes that displayed excellent performance from pH 2 to 12, even without pH 12 conditioning. Whilst this RuO2 electrode displayed excellent pH sensing performance, RuO2 along with all other metal oxide based pH sensors suffer from interference caused by strong oxidising and reducing agents. To reduce this interference, Ta2O5 and Nafion protective layers were studied. Using a combination of sputter deposited Ta2O5 (80 nm) and thermally cured drop-cast Nafion, an electrode was manufactured, which was immune to interference from dissolved oxygen, and resistant to stronger redox species. This electrode was found to outperform an unprotected RuO2 electrode and was suitable for application in several common beverage samples. In order to construct a potentiometric pH sensor a reference electrode is also required. Here, a pH insensitive reference electrode was developed by modification of the pH sensitive RuO2 electrode with a porous polymer junction containing SiO2. The reference electrode showed very low sensitivity to pH and KCl. The reference electrode provided a suitably stable potential over short periods of time, allowing accurate pH measurements to be made. The potential of the reference electrode was found to drift over longer time periods, however, this could be accounted for by recalibration. The developed working and reference electrodes were then used to construct a pH sensor. The sensor displayed excellent performance between pH 2 and 6; close to Nernstian sensitivity (-55.3 mV/pH), linear response (R2=1.0000) and excellent reproducibility (hysteresismV). The sensor was applied to several beverage samples, where it was shown to perform accurately, results within ±0.08 pH of a commercial glass pH sensor. The sensor develop here would be suitable for development into handheld and in-situ type pH sensor devices

Recent Advances in Enzymatic and Non-Enzymatic Electrochemical Glucose Sensing

From MDPI via Jisc Publications RouterHistory: accepted 2021-07-06, pub-electronic 2021-07-08Publication status: PublishedFunder: Engineering and Physical Sciences Research Council; Grant(s): EP/R513131/1The detection of glucose is crucial in the management of diabetes and other medical conditions but also crucial in a wide range of industries such as food and beverages. The development of glucose sensors in the past century has allowed diabetic patients to effectively manage their disease and has saved lives. First-generation glucose sensors have considerable limitations in sensitivity and selectivity which has spurred the development of more advanced approaches for both the medical and industrial sectors. The wide range of application areas has resulted in a range of materials and fabrication techniques to produce novel glucose sensors that have higher sensitivity and selectivity, lower cost, and are simpler to use. A major focus has been on the development of enzymatic electrochemical sensors, typically using glucose oxidase. However, non-enzymatic approaches using direct electrochemistry of glucose on noble metals are now a viable approach in glucose biosensor design. This review discusses the mechanisms of electrochemical glucose sensing with a focus on the different generations of enzymatic-based sensors, their recent advances, and provides an overview of the next generation of non-enzymatic sensors. Advancements in manufacturing techniques and materials are key in propelling the field of glucose sensing, however, significant limitations remain which are highlighted in this review and requires addressing to obtain a more stable, sensitive, selective, cost efficient, and real-time glucose sensor

Nanoenabling electrochemical sensors for life sciences applications

Electrochemical sensing systems are advancing into a wide range of new applications, moving from the traditional lab environment into disposable devices and systems, enabling real-time continuous monitoring of complex media. This transition presents numerous challenges ranging from issues such as sensitivity and dynamic range, to autocalibration and antifouling, to enabling multiparameter analyte and biomarker detection from an array of nanosensors within a miniaturized form factor. New materials are required not only to address these challenges, but also to facilitate new manufacturing processes for integrated electrochemical systems. This paper examines the recent advances in the instrumentation, sensor architectures, and sensor materials in the context of developing the next generation of nanoenabled electrochemical sensors for life sciences applications, and identifies the most promising solutions based on selected well established application exemplars