Model Prediction-Based Approach to Fault Tolerant Control with Applications

Abstract— Fault-tolerant control (FTC) is an integral component in industrial processes as it enables the system to continue robust operation under some conditions. In this paper, an FTC scheme is proposed for interconnected systems within an integrated design framework to yield a timely monitoring and detection of fault and reconfiguring the controller according to those faults. The unscented Kalman filter (UKF)-based fault detection and diagnosis system is initially run on the main plant and parameter estimation is being done for the local faults. This critical information\ud is shared through information fusion to the main system where the whole system is being decentralized using the overlapping decomposition technique. Using this parameter estimates of decentralized subsystems, a model predictive control (MPC) adjusts its parameters according to the\ud fault scenarios thereby striving to maintain the stability of the system. Experimental results on interconnected continuous time stirred tank reactors (CSTR) with recycle and quadruple tank system indicate that the proposed method is capable to correctly identify various faults, and then controlling the system under some conditions

Framework for state and unknown input estimation of linear time-varying systems

The design of unknown-input decoupled observers and filters requires the assumption of an existence condition in the literature. This paper addresses an unknown input filtering problem where the existence condition is not satisfied. Instead of designing a traditional unknown input decoupled filter, a Double-Model Adaptive Estimation approach is extended to solve the unknown input filtering problem. It is proved that the state and the unknown inputs can be estimated and decoupled using the extended Double-Model Adaptive Estimation approach without satisfying the existence condition. Numerical examples are presented in which the performance of the proposed approach is compared to methods from literature.Comment: This paper has been accepted by Automatica. It considers unknown input estimation or fault and disturbances estimation. Existing approaches considers the case where the effects of fault and disturbance can be decoupled. In our paper, we consider the case where the effects of fault and disturbance are coupled. This approach can be easily extended to nonlinear system

Discrete and hybrid methods for the diagnosis of distributed systems

Many important activities of modern society rely on the proper functioning of complex systems such as electricity networks, telecommunication networks, manufacturing plants and aircrafts. The supervision of such systems must include strong diagnosis capability to be able to effectively detect the occurrence of faults and ensure appropriate corrective measures can be taken in order to recover from the faults or prevent total failure. This thesis addresses issues in the diagnosis of large complex systems. Such systems are usually distributed in nature, i.e. they consist of many interconnected components each having their own local behaviour. These components interact together to produce an emergent global behaviour that is complex. As those systems increase in complexity and size, their diagnosis becomes increasingly challenging. In the first part of this thesis, a method is proposed for diagnosis on distributed systems that avoids a monolithic global computation. The method, based on converting the graph of the system into a junction tree, takes into account the topology of the system in choosing how to merge local diagnoses on the components while still obtaining a globally consistent result. The method is shown to work well for systems with tree or near-tree structures. This method is further extended to handle systems with high clustering by selectively ignoring some connections that would still allow an accurate diagnosis to be obtained. A hybrid system approach is explored in the second part of the thesis, where continuous dynamics information on the system is also retained to help better isolate or identify faults. A hybrid system framework is presented that models both continuous dynamics and discrete evolution in dynamical systems, based on detecting changes in the fundamental governing dynamics of the system rather than on residual estimation. This makes it possible to handle systems that might not be well characterised and where parameter drift is present. The discrete aspect of the hybrid system model is used to derive diagnosability conditions using indicator functions for the detection and isolation of multiple, arbitrary sequential or simultaneous events in hybrid dynamical networks. Issues with diagnosis in the presence of uncertainty in measurements due sensor or actuator noise are addressed. Faults may generate symptoms that are in the same order of magnitude as the latter. The use of statistical techniques,within a hybrid system framework, is proposed to detect these elusive fault symptoms and translate this information into probabilities for the actual operational mode and possibility of transition between modes which makes it possible to apply probabilistic analysis on the system to handle the underlying uncertainty present

Enhanced Industrial Machinery Condition Monitoring Methodology based on Novelty Detection and Multi-Modal Analysis

This paper presents a condition-based monitoring methodology based on novelty detection applied to industrial machinery. The proposed approach includes both, the classical classification of multiple a priori known scenarios, and the innovative detection capability of new operating modes not previously available. The development of condition-based monitoring methodologies considering the isolation capabilities of unexpected scenarios represents, nowadays, a trending topic able to answer the demanding requirements of the future industrial processes monitoring systems. First, the method is based on the temporal segmentation of the available physical magnitudes, and the estimation of a set of time-based statistical features. Then, a double feature reduction stage based on Principal Component Analysis and Linear Discriminant Analysis is applied in order to optimize the classification and novelty detection performances. The posterior combination of a Feed-forward Neural Network and One-Class Support Vector Machine allows the proper interpretation of known and unknown operating conditions. The effectiveness of this novel condition monitoring scheme has been verified by experimental results obtained from an automotive industry machine.Postprint (published version

Fault detection for markovian jump systems with sensor saturations and randomly varying nonlinearities

This is the post-print version of the Article. The official published version can be accessed from the link below - Copyright @ 2012 IEEE.This paper addresses the fault detection problem for discrete-time Markovian jump systems with incomplete knowledge of transition probabilities, randomly varying nonlinearities and sensor saturations. For the Markovian mode jumping, the transition probability matrix is allowed to have partially unknown entries, while the cases with completely known or completely unknown transition probabilities are also investigated as two special cases. The randomly varying nonlinearities and the sensor saturations are introduced to reflect the limited capacity of the communication networks resulting from the noisy environment, probabilistic communication failures, measurements of limited amplitudes, etc. Two energy norm indices are used for the fault detection problem in order to account for, respectively, the restraint of disturbance and the sensitivity of faults. The purpose of the problem addressed is to design an optimized fault detection filter such that 1) the fault detection dynamics is stochastically stable; 2) the effect from the exogenous disturbance on the residual is attenuated with respect to a minimized H∞-norm; and 3) the sensitivity of the residual to the fault is enhanced by means of a maximized H∞-norm. The characterization of the gains of the desired fault detection filters is derived in terms of the solution to a convex optimization problem that can be easily solved by using the semi-definite programme method. Finally, a simulation example is employed to show the effectiveness of the fault detection filtering scheme proposed in this paper.This work was supported in part by the National 973 Project under Grant 2009CB320600, the National Natural Science Foundation of China under Grants 61028008, 61134009, 60825303, 90916005 and 61004067, the Engineering and Physical Sciences Research Council (EPSRC) of the U.K. under Grant GR/S27658/01, the Royal Society of the U.K., and the Alexander von Humboldt Foundation of Germany

Warranty return policies for products with unknown claim causes and their optimisation

In practical warranty services management, faults may not always be found in claimed items by warranty service agents, which is the well-known no-fault found phenomenon (for example, caused by a loose connection between parts, or simply human error). This phenomenon can contribute more than 40% of reported service faults in electronic products and it can be due to faults of manufacturers or product users. Little research, however, considers this phenomenon in warranty management since faults are normally assumed to be found in the claimed items. On the basis of different levels of testing, this paper proposes three warranty return policies, which decide whether new items should be sent to warranty claimants or not. It then derives and compares the expected costs of the policies, and obtains the optimal warranty periods under supply chain environments. The paper illustrates the results with artificially generated data