Development of a Robotic Positioning and Tracking System for a Research Laboratory

Measurement of residual stress using neutron or synchrotron diffraction relies on the accurate alignment of the sample in relation to the gauge volume of the instrument. Automatic sample alignment can be achieved using kinematic models of the positioning system provided the relevant kinematic parameters are known, or can be determined, to a suitable accuracy. The main problem addressed in this thesis is improving the repeatability and accuracy of the sample positioning for the strain scanning, through the use of techniques from robotic calibration theory to generate kinematic models of both off-the-shelf and custom-built positioning systems. The approach is illustrated using a positioning system in use on the ENGIN-X instrument at the UK’s ISIS pulsed neutron source comprising a traditional XYZΩ table augmented with a triple axis manipulator. Accuracies better than 100microns were achieved for this compound system. Although discussed here in terms of sample positioning systems these methods are entirely applicable to other moving instrument components such as beam shaping jaws and detectors. Several factors could lead to inaccurate positioning on a neutron or synchrotron diffractometer. It is therefore essential to validate the accuracy of positioning especially during experiments which require a high level of accuracy. In this thesis, a stereo camera system is developed to monitor the sample and other moving parts of the diffractometer. The camera metrology system is designed to measure the positions of retroreflective markers attached to any object that is being monitored. A fully automated camera calibration procedure is developed with an emphasis on accuracy. The potential accuracy of this system is demonstrated and problems that limit accuracy are discussed. It is anticipated that the camera system would be used to correct the positioning system when the error is minimal or notify the user of the error when it is significant

Design of a parallel shoulder assistive robot with pneumatic muscle actuators

University of Technology, Sydney. Faculty of Engineering and Information Technology.Given the increasing stroke incidence and ageing population, robotic assistance for people suffering from physically weak upper limbs in their activities of daily life (ADL) is becoming more promising. However, most of the current upper limb assistive robots (or upper limb exoskeletons) are bulky and heavy when designed to meet the requirements of sufficient degrees of freedom (DoFs), workspace and joint torques. The objective of this thesis is to develop dynamic models of pneumatic actuators and design a new mechanism towards developing a compact and lightweight upper limb exoskeleton, while providing proper kinematic capability to assist a human’s upper limbs in their ADL. This research first focused on parallel mechanisms given their advantages of compactness and high stiffness. Multiple parallel mechanisms are reviewed in terms of their capability in delivering 3D rotational motion and safety concerning the forces transmitted to the shoulder joint when mechanisms are applied as a shoulder joint. Then, a 3UPU wrist mechanism is selected given its superior kinematic capability. An alternative forward kinematics solution for the 3UPU wrist mechanism is presented so that the upper limb’s orientation can be estimated using the universal joint’s rotation angles on the base, rather than measuring the mechanism’s limb length. Pneumatic muscle actuators (PMAs) are then selected for driving the robotic exoskeleton because of their superiority of high strength-to-weight ratio and inherent elasticity. An enhanced dynamic force model is developed to depict the PMA’s nonlinear relationship between its length, pressure and external load. By introducing a model of Coulomb friction element, this dynamic force model overcomes the problems related to the current over-simplified models. The improvement of this enhanced model is evidently witnessed in situations where softer and more elastic PMAs are pressurised to perform large contractions. A 3UPU wrist mechanism test rig that can measure the universal joint angles is developed for verifying the mechanism’s inverse kinematics and the proposed alternative forward kinematics. Experimental results validated the inverse kinematics of this mechanism in most cases and verified the solutions of platform orientation obtained from the alternative forward kinematics. A prototype exoskeleton is developed based on the 3UPU wrist mechanism, and is used to test the performance of the PMAs and the 3UPU wrist mechanism. A proportional–integral (PI) controller is used for the PMA position control. Two basic ADL movements are tested on the prototype. The experimental results and future work are then discussed

Design, analysis and kinematic control of highly redundant serial robotic arms

The use of robotic manipulators in industry has grown in the last decades to improve and speed up industrial processes. Industrial manipulators started to be investigated for machining tasks since they can cover larger workspaces, increasing the range of achievable operations and improving flexibility. The company Nimbl’Bot developed a new mechanism, or module, to build stiffer flexible serial modular robots for machining applications. This manipulator is a kinematic redundant robot with 21 degrees of freedom. This thesis thoroughly analysis the Nimbl’Bot robot features and is divided into three main topics. The first topic regards using a task priority kinematic redundancy resolution algorithm for the Nimbl’Bot robot tracking trajectory while optimizing its kinetostatic performances. The second topic is the kinematic redundant robot design optimization with respect to a desired application and its kinetostatic performance. For the third topic, a new workspace determination algorithm is proposed for kinematic redundant manipulators. Several simulation tests are proposed and tested on some Nimbl’Bot robot designs for each subjects

Dynamic modeling, property investigation, and adaptive controller design of serial robotic manipulators modeled with structural compliance

Research results on general serial robotic manipulators modeled with structural compliances are presented. Two compliant manipulator modeling approaches, distributed and lumped parameter models, are used in this study. System dynamic equations for both compliant models are derived by using the first and second order influence coefficients. Also, the properties of compliant manipulator system dynamics are investigated. One of the properties, which is defined as inaccessibility of vibratory modes, is shown to display a distinct character associated with compliant manipulators. This property indicates the impact of robot geometry on the control of structural oscillations. Example studies are provided to illustrate the physical interpretation of inaccessibility of vibratory modes. Two types of controllers are designed for compliant manipulators modeled by either lumped or distributed parameter techniques. In order to maintain the generality of the results, neither linearization is introduced. Example simulations are given to demonstrate the controller performance. The second type controller is also built for general serial robot arms and is adaptive in nature which can estimate uncertain payload parameters on-line and simultaneously maintain trajectory tracking properties. The relation between manipulator motion tracking capability and convergence of parameter estimation properties is discussed through example case studies. The effect of control input update delays on adaptive controller performance is also studied

Solving robotic kinematic problems : singularities and inverse kinematics

Kinematics is a branch of classical mechanics that describes the motion of points, bodies, and systems of bodies without considering the forces that cause such motion. For serial robot manipulators, kinematics consists of describing the open chain geometry as well as the position, velocity and/or acceleration of each one of its components. Rigid serial robot manipulators are designed as a sequence of rigid bodies, called links, connected by motor-actuated pairs, called joints, that provide relative motion between consecutive links. Two kinematic problems of special relevance for serial robots are: - Singularities: are the configurations where the robot loses at least one degree of freedom (DOF). This is equivalent to: (a) The robot cannot translate or rotate its end-effector in at least one direction. (b) Unbounded joint velocities are required to generate finite linear and angular velocities. Either if it is real-time teleoperation or off-line path planning, singularities must be addressed to make the robot exhibit a good performance for a given task. The objective is not only to identify the singularities and their associated singular directions but to design strategies to avoid or handle them. - Inverse kinematic problem: Given a particular position and orientation of the end-effector, also known as the end-effector pose, the inverse kinematics consists of finding the configurations that provide such desired pose. The importance of the inverse kinematics relies on its role in the programming and control of serial robots. Besides, since for each given pose the inverse kinematics has up to sixteen different solutions, the objective is to find a closed-form method for solving this problem, since closed-form methods allow to obtain all the solutions in a compact form. The main goal of the Ph.D. dissertation is to contribute to the solution of both problems. In particular, with respect to the singularity problem, a novel scheme for the identification of the singularities and their associated singular directions is introduced. Moreover, geometric algebra is used to simplify such identification and to provide a distance function in the configuration space of the robot that allows the definition of algorithms for avoiding them. With respect to the inverse kinematics, redundant robots are reduced to non-redundant ones by selecting a set of joints, denoted redundant joints, and by parameterizing their joint variables. This selection is made through a workspace analysis which also provides an upper bound for the number of different closed-form solutions. Once these joints have been identified, several closed-form methods developed for non-redundant manipulators can be applied to obtain the analytical expressions of all the solutions. One of these methods is a novel strategy developed using again the conformal model of the spatial geometric algebra. To sum up, the Ph.D dissertation provides a rigorous analysis of the two above-mentioned kinematic problems as well as novel strategies for solving them. To illustrate the different results introduced in the Ph.D. memory, examples are given at the end of each of its chapters.La cinemática es una rama de la mecánica clásica que describe el movimiento de puntos, cuerpos y sistemas de cuerpos sin considerar las fuerzas que causan dicho movimiento. Para un robot manipulador serie, la cinemática consiste en la descripción de su geometría, su posición, velocidad y/o aceleración. Los robots manipuladores serie están diseñados como una secuencia de elementos estructurales rígidos, llamados eslabones, conectados entres si por articulaciones actuadas, que permiten el movimiento relativo entre pares de eslabones consecutivos. Dos problemas cinemáticos de especial relevancia para robots serie son: - Singularidades: son aquellas configuraciones donde el robot pierde al menos un grado de libertad (GDL). Esto equivale a: (a) El robot no puede trasladar ni rotar su elemento terminal en al menos una dirección. (b) Se requieren velocidades articulares no acotadas para generar velocidades lineales y angulares finitas. Ya sea en un sistema teleoperado en tiempo real o planificando una trayectoria, las singularidades deben manejarse para que el robot muestre un rendimiento óptimo mientras realiza una tarea. El objetivo no es solo identificar las singularidades y sus direcciones singulares asociadas, sino diseñar estrategias para evitarlas o manejarlas. - Problema de la cinemática inversa: dada una posición y orientación del elemento terminal (también conocida como la pose del elemento terminal), la cinemática inversa consiste en obtener las configuraciones asociadas a dicha pose. La importancia de la cinemática inversa se basa en el papel que juega en la programación y el control de robots serie. Además, dado que para cada pose la cinemática inversa tiene hasta dieciséis soluciones diferentes, el objetivo es encontrar un método cerrado para resolver este problema, ya que los métodos cerrados permiten obtener todas las soluciones en una forma compacta. El objetivo principal de la tesis doctoral es contribuir a la solución de ambos problemas. En particular, con respecto al problema de las singularidades, se presenta un nuevo método para su identificación basado en el álgebra geométrica. Además, el álgebra geométrica permite definir una distancia en el espacio de configuraciones del robot que permite la definición de distintos algoritmos para evitar las configuraciones singulares. Con respecto a la cinemática inversa, los robots redundantes se reducen a robots no-redundantes mediante la selección de un conjunto de articulaciones, las articulaciones redundantes, para después parametrizar sus variables articulares. Esta selección se realiza a través de un análisis de espacio de trabajo que también proporciona un límite superior para el número de diferentes soluciones en forma cerrada. Una vez las articulaciones redundantes han sido identificadas, varios métodos en forma cerrada desarrollados para robots no-redundantes pueden aplicarse a fin de obtener las expresiones analíticas de todas las soluciones. Uno de dichos métodos es una nueva estrategia desarrollada usando el modelo conforme del álgebra geométrica tridimensional. En resumen, la tesis doctoral proporciona un análisis riguroso de los dos problemas cinemáticos mencionados anteriormente, así como nuevas estrategias para resolverlos. Para ilustrar los diferentes resultados presentados en la tesis, la memoria contiene varios ejemplos al final de cada uno de sus capítulos

Design and analysis of a wire-driven flexible manipulator for bronchoscopic interventions

Bronchoscopic interventions are widely performed for the diagnosis and treatment of lung diseases. However, for most endobronchial devices, the lack of a bendable tip restricts their access ability to get into distal bronchi with complex bifurcations. This paper presents the design of a new wire-driven continuum manipulator to help guide these devices. The proposed manipulator is built by assembling miniaturized blocks that are featured with interlocking circular joints. It has the capability of maintaining its integrity when the lengths of actuation wires change due to the shaft flex. It allows the existence of a relatively large central cavity to pass through other instruments and enables two rotational degrees of freedom. All these features make it suitable for procedures where tubular anatomies are involved and the flexible shafts have to be considerably bent in usage, just like bronchoscopic interventions. A kinematic model is built to estimate the relationship between the translations of actuation wires and the manipulator tip position. A scale-up model is produced for evaluation experiments and the results validate the performance of the proposed mechanism

Parallel Manipulators

In recent years, parallel kinematics mechanisms have attracted a lot of attention from the academic and industrial communities due to potential applications not only as robot manipulators but also as machine tools. Generally, the criteria used to compare the performance of traditional serial robots and parallel robots are the workspace, the ratio between the payload and the robot mass, accuracy, and dynamic behaviour. In addition to the reduced coupling effect between joints, parallel robots bring the benefits of much higher payload-robot mass ratios, superior accuracy and greater stiffness; qualities which lead to better dynamic performance. The main drawback with parallel robots is the relatively small workspace. A great deal of research on parallel robots has been carried out worldwide, and a large number of parallel mechanism systems have been built for various applications, such as remote handling, machine tools, medical robots, simulators, micro-robots, and humanoid robots. This book opens a window to exceptional research and development work on parallel mechanisms contributed by authors from around the world. Through this window the reader can get a good view of current parallel robot research and applications

Improved Lighthill fish swimming model for bio-inspired robots - Modelling, computational aspects and experimental comparisons.

International audienceThe best known analytical model of swimming was originally developed by Lighthill and is known as large amplitude elongated body theory (LAEBT). Recently, this theory has been improved and adapted to robotics through a series of studies [Boyer et al., 2008, 2010; Candelier et al., 2011] ranging from hydrodynamic modelling to mobile multibody system dynamics. This article marks a further step towards the Lighthill theory. The LAEBT is ap- plied to one of the best bio-inspired swimming robots yet built: the AmphiBot III, a modular anguilliform swimming robot. To that end, we apply a Newton-Euler modelling approach and focus our attention on the model of hydrodynamic forces. This model is numerically in- tegrated in real time by using an extension of the Newton-Euler recursive forward dynamics algorithm for manipulators to a robot without a fixed base. Simulations and experiments are compared on undulatory gaits and turning manoeuvres for a wide range of parameters. The discrepancies between modelling and reality do not exceed 16% for the swimming speed, while requiring only the one-time calibration of a few hydrodynamic parameters. Since the model can be numerically integrated in real time, it has significantly superior accuracy com- pared with computational speed ratio, and is, to the best of our knowledge, one of the most accurate models that can be used in real-time. It should provide an interesting tool for the design and control of swimming robots. The approach is presented in a self contained manner, with the concern to help the reader not familiar with fluid dynamics to get insight both into the physics of swimming and the mathematical tools that can help its modelling

Solving robotic kinematic problems : singularities and inverse kinematics

Aplicat embargament des de la data de defensa fins al 30/6/2019Kinematics is a branch of classical mechanics that describes the motion of points, bodies, and systems of bodies without considering the forces that cause such motion. For serial robot manipulators, kinematics consists of describing the open chain geometry as well as the position, velocity and/or acceleration of each one of its components. Rigid serial robot manipulators are designed as a sequence of rigid bodies, called links, connected by motor-actuated pairs, called joints, that provide relative motion between consecutive links. Two kinematic problems of special relevance for serial robots are: - Singularities: are the configurations where the robot loses at least one degree of freedom (DOF). This is equivalent to: (a) The robot cannot translate or rotate its end-effector in at least one direction. (b) Unbounded joint velocities are required to generate finite linear and angular velocities. Either if it is real-time teleoperation or off-line path planning, singularities must be addressed to make the robot exhibit a good performance for a given task. The objective is not only to identify the singularities and their associated singular directions but to design strategies to avoid or handle them. - Inverse kinematic problem: Given a particular position and orientation of the end-effector, also known as the end-effector pose, the inverse kinematics consists of finding the configurations that provide such desired pose. The importance of the inverse kinematics relies on its role in the programming and control of serial robots. Besides, since for each given pose the inverse kinematics has up to sixteen different solutions, the objective is to find a closed-form method for solving this problem, since closed-form methods allow to obtain all the solutions in a compact form. The main goal of the Ph.D. dissertation is to contribute to the solution of both problems. In particular, with respect to the singularity problem, a novel scheme for the identification of the singularities and their associated singular directions is introduced. Moreover, geometric algebra is used to simplify such identification and to provide a distance function in the configuration space of the robot that allows the definition of algorithms for avoiding them. With respect to the inverse kinematics, redundant robots are reduced to non-redundant ones by selecting a set of joints, denoted redundant joints, and by parameterizing their joint variables. This selection is made through a workspace analysis which also provides an upper bound for the number of different closed-form solutions. Once these joints have been identified, several closed-form methods developed for non-redundant manipulators can be applied to obtain the analytical expressions of all the solutions. One of these methods is a novel strategy developed using again the conformal model of the spatial geometric algebra. To sum up, the Ph.D dissertation provides a rigorous analysis of the two above-mentioned kinematic problems as well as novel strategies for solving them. To illustrate the different results introduced in the Ph.D. memory, examples are given at the end of each of its chapters.La cinemática es una rama de la mecánica clásica que describe el movimiento de puntos, cuerpos y sistemas de cuerpos sin considerar las fuerzas que causan dicho movimiento. Para un robot manipulador serie, la cinemática consiste en la descripción de su geometría, su posición, velocidad y/o aceleración. Los robots manipuladores serie están diseñados como una secuencia de elementos estructurales rígidos, llamados eslabones, conectados entres si por articulaciones actuadas, que permiten el movimiento relativo entre pares de eslabones consecutivos. Dos problemas cinemáticos de especial relevancia para robots serie son: - Singularidades: son aquellas configuraciones donde el robot pierde al menos un grado de libertad (GDL). Esto equivale a: (a) El robot no puede trasladar ni rotar su elemento terminal en al menos una dirección. (b) Se requieren velocidades articulares no acotadas para generar velocidades lineales y angulares finitas. Ya sea en un sistema teleoperado en tiempo real o planificando una trayectoria, las singularidades deben manejarse para que el robot muestre un rendimiento óptimo mientras realiza una tarea. El objetivo no es solo identificar las singularidades y sus direcciones singulares asociadas, sino diseñar estrategias para evitarlas o manejarlas. - Problema de la cinemática inversa: dada una posición y orientación del elemento terminal (también conocida como la pose del elemento terminal), la cinemática inversa consiste en obtener las configuraciones asociadas a dicha pose. La importancia de la cinemática inversa se basa en el papel que juega en la programación y el control de robots serie. Además, dado que para cada pose la cinemática inversa tiene hasta dieciséis soluciones diferentes, el objetivo es encontrar un método cerrado para resolver este problema, ya que los métodos cerrados permiten obtener todas las soluciones en una forma compacta. El objetivo principal de la tesis doctoral es contribuir a la solución de ambos problemas. En particular, con respecto al problema de las singularidades, se presenta un nuevo método para su identificación basado en el álgebra geométrica. Además, el álgebra geométrica permite definir una distancia en el espacio de configuraciones del robot que permite la definición de distintos algoritmos para evitar las configuraciones singulares. Con respecto a la cinemática inversa, los robots redundantes se reducen a robots no-redundantes mediante la selección de un conjunto de articulaciones, las articulaciones redundantes, para después parametrizar sus variables articulares. Esta selección se realiza a través de un análisis de espacio de trabajo que también proporciona un límite superior para el número de diferentes soluciones en forma cerrada. Una vez las articulaciones redundantes han sido identificadas, varios métodos en forma cerrada desarrollados para robots no-redundantes pueden aplicarse a fin de obtener las expresiones analíticas de todas las soluciones. Uno de dichos métodos es una nueva estrategia desarrollada usando el modelo conforme del álgebra geométrica tridimensional. En resumen, la tesis doctoral proporciona un análisis riguroso de los dos problemas cinemáticos mencionados anteriormente, así como nuevas estrategias para resolverlos. Para ilustrar los diferentes resultados presentados en la tesis, la memoria contiene varios ejemplos al final de cada uno de sus capítulos.Postprint (published version