A survey of scheduling problems with setup times or costs

Author name used in this publication: C. T. NgAuthor name used in this publication: T. C. E. Cheng2007-2008 > Academic research: refereed > Publication in refereed journalAccepted ManuscriptPublishe

Dynamic scheduling in a multi-product manufacturing system

To remain competitive in global marketplace, manufacturing companies need to improve their operational practices. One of the methods to increase competitiveness in manufacturing is by implementing proper scheduling system. This is important to enable job orders to be completed on time, minimize waiting time and maximize utilization of equipment and machineries. The dynamics of real manufacturing system are very complex in nature. Schedules developed based on deterministic algorithms are unable to effectively deal with uncertainties in demand and capacity. Significant differences can be found between planned schedules and actual schedule implementation. This study attempted to develop a scheduling system that is able to react quickly and reliably for accommodating changes in product demand and manufacturing capacity. A case study, 6 by 6 job shop scheduling problem was adapted with uncertainty elements added to the data sets. A simulation model was designed and implemented using ARENA simulation package to generate various job shop scheduling scenarios. Their performances were evaluated using scheduling rules, namely, first-in-first-out (FIFO), earliest due date (EDD), and shortest processing time (SPT). An artificial neural network (ANN) model was developed and trained using various scheduling scenarios generated by ARENA simulation. The experimental results suggest that the ANN scheduling model can provided moderately reliable prediction results for limited scenarios when predicting the number completed jobs, maximum flowtime, average machine utilization, and average length of queue. This study has provided better understanding on the effects of changes in demand and capacity on the job shop schedules. Areas for further study includes: (i) Fine tune the proposed ANN scheduling model (ii) Consider more variety of job shop environment (iii) Incorporate an expert system for interpretation of results. The theoretical framework proposed in this study can be used as a basis for further investigation

Exact and Heuristic Algorithms for Energy-Efficient Scheduling

The combined increase of energy demand and environmental pollution at a global scale is entailing a rethinking of the production models in sustainable terms. As a consequence, energy suppliers are starting to adopt strategies that flatten demand peaks in power plants by means of pricing policies that stimulate a change in the consumption practices of customers. A representative example is the Time-of-Use (TOU)-based tariffs policy, which encourages electricity usage at off-peak hours by means of low prices, while penalizing peak hours with higher prices. To avoid a sharp increment of the energy supply costs, manufacturing industry must carefully reschedule the production process, by shifting it towards less expensive periods. The TOU-based tariffs policy induces an implicit partitioning of the time horizon of the production into a set of time slots, each associated with a non-negative cost that becomes a part of the optimization objective. This thesis focuses on a representative bi-objective energy-efficient job scheduling problem on parallel identical machines under TOU-based tariffs by delving into the description of its inherent properties, mathematical formulations, and solution approaches. Specifically, the thesis starts by reviewing the flourishing literature on the subject, and providing a useful framework for theoreticians and practitioners. Subsequently, it describes the considered problem and investigates its theoretical properties. In the same chapter, it presents a first mathematical model for the problem, as well as a possible reformulation that exploits the structure of the solution space so as to achieve a considerable increase in compactness. Afterwards, the thesis introduces a sophisticated heuristic scheme to tackle the inherent hardness of the problem, and an exact algorithm that exploits the mathematical models. Then, it shows the computational efficiency of the presented solution approaches on a wide test benchmark. Finally, it presents a perspective on future research directions for the class of energy-efficient scheduling problems under TOU-based tariffs as a whole

Algorithms for Scheduling Problems

This edited book presents new results in the area of algorithm development for different types of scheduling problems. In eleven chapters, algorithms for single machine problems, flow-shop and job-shop scheduling problems (including their hybrid (flexible) variants), the resource-constrained project scheduling problem, scheduling problems in complex manufacturing systems and supply chains, and workflow scheduling problems are given. The chapters address such subjects as insertion heuristics for energy-efficient scheduling, the re-scheduling of train traffic in real time, control algorithms for short-term scheduling in manufacturing systems, bi-objective optimization of tortilla production, scheduling problems with uncertain (interval) processing times, workflow scheduling for digital signal processor (DSP) clusters, and many more

Match-up strategies and fuzzy robust scheduling for a complex dynamic real world job shop scheduling problem

This thesis investigate a complex real world job shop scheduling / rescheduling problem, in which the presence of uncertainties and the occurrence of disruptions are tackled to produce efficient and reliable solutions. New orders arrive every day in the shop floor and they have to be integrated in the existent schedule. Match-up algorithms are introduced to collect the idle time on machines and accommodate these newly arriving orders. Their aim is to obtain new schedules with good performance which are at the same time highly stable, meaning that they resemble as closely as possible the initial schedule. Subsequently, a novel approach that combines these algorithms with a fuzzy robust scheduling system is proposed. The goal is to associate an effective repairing mechanism with the production of initial robust schedules that are able to facilitate the accommodation of future disruptions. Statistical analyses reveal that match-up algorithms are effective repairing strategies for managing complex disruptions, in which high quality stable schedules are delivered. Moreover, their combination with fuzzy robust scheduling has a positive effect on responding to these disruptions leading to even more reliable solutions in a real world dynamic and uncertain shop floor