Recent Sikorsky R and D progress

The recent activities and progress in four specific areas of Sikorsky's research and development program are summarized. Since the beginning of the S-76 design in 1974, Sikorsky has been aggressively developing the technology for using composite materials in helicopter design. Four specific topics are covered: advanced cockpit/controller efforts, fly-by-wire controls on RSRA/X-Wing, vibration control via higher harmonic control, and main rotor aerodynamic improvements

Multi - objective sliding mode control of active magnetic bearing system

Active Magnetic Bearing (AMB) system is known to inherit many nonlinearity effects due to its rotor dynamic motion and the electromagnetic actuators which make the system highly nonlinear, coupled and open-loop unstable. The major nonlinearities that are associated with AMB system are gyroscopic effect, rotor mass imbalance and nonlinear electromagnetics in which the gyroscopics and imbalance are dependent to the rotational speed of the rotor. In order to provide satisfactory system performance for a wide range of system condition, active control is thus essential. The main concern of the thesis is the modeling of the nonlinear AMB system and synthesizing a robust control method based on Sliding Mode Control (SMC) technique such that the system can achieve robust performance under various system nonlinearities. The model of the AMB system is developed based on the integration of the rotor and electromagnetic dynamics which forms nonlinear time varying state equations that represent a reasonably close description of the actual system. Based on the known bound of the system parameters and state variables, the model is restructured to become a class of uncertain system by using a deterministic approach. In formulating the control algorithm to control the system, SMC theory is adapted which involves the formulation of the sliding surface and the control law such that the state trajectories are driven to the stable sliding manifold. The surface design involves the transformation of the system into a special canonical representation such that the sliding motion can be characterized by a convex representation of the desired system performances. Optimal Linear Quadratic (LQ) characteristics and regional pole-clustering of the closed-loop poles are designed to be the objectives to be fulfilled in the surface design where the formulation is represented as a set of Linear Matrix Inequality optimization problem. For the control law design, a new continuous SMC controller is proposed in which asymptotic convergence of the system’s state trajectories in finite time is guaranteed. This is achieved by adapting the equivalent control approach with the exponential decaying boundary layer technique. The newly designed sliding surface and control law form the complete Multi-objective SMC (MO-SMC) and the proposed algorithm is applied into the nonlinear AMB in which the results show that robust system performance is achieved for various system conditions. The findings also demonstrate that the MO-SMC gives better system response than the reported ideal SMC (I-SMC) and continuous SMC (C-SMC)

Development of small-scale unmanned-aerial-vehicle helicopter systems

Ph.DDOCTOR OF PHILOSOPH

Modeling and H-Infinity Loop Shaping Control of a Vertical Takeoff and Landing Drone

abstract: VTOL drones were designed and built at the beginning of the 20th century for military applications due to easy take-off and landing operations. Many companies like Lockheed, Convair, NASA and Bell Labs built their own aircrafts but only a few from them came in to the market. Usually, flight automation starts from first principles modeling which helps in the controller design and dynamic analysis of the system. In this project, a VTOL drone with a shape similar to a Convair XFY-1 is studied and the primary focus is stabilizing and controlling the flight path of the drone in its hover and horizontal flying modes. The model of the plane is obtained using first principles modeling and controllers are designed to stabilize the yaw, pitch and roll rotational motions. The plane is modeled for its yaw, pitch and roll rotational motions. Subsequently, the rotational dynamics of the system are linearized about the hover flying mode, hover to horizontal flying mode, horizontal flying mode, horizontal to hover flying mode for ease of implementation of linear control design techniques. The controllers are designed based on an H∞ loop shaping procedure and the results are verified on the actual nonlinear model for the stability of the closed loop system about hover flying, hover to horizontal transition flying, horizontal flying, horizontal to hover transition flying. An experiment is conducted to study the dynamics of the motor by recording the PWM input to the electronic speed controller as input and the rotational speed of the motor as output. A theoretical study is also done to study the thrust generated by the propellers for lift, slipstream velocity analysis, torques acting on the system for various thrust profiles.Dissertation/ThesisMasters Thesis Electrical Engineering 201

Experimental Investigation of Shrouded Rotor Micro Air Vehicle in Hover and in Edgewise Gusts

Due to the hover capability of rotary wing Micro Air Vehicles (MAVs), it is of interest to improve their aerodynamic performance, and hence hover endurance (or payload capability). In this research, a shrouded rotor conguration is studied and implemented, that has the potential to oer two key operational benets: enhanced system thrust for a given input power, and improved structural rigidity and crashworthiness of an MAV platform. The main challenges involved in realising such a system for a lightweight craft are: design of a lightweight and stiff shroud, and increased sensitivity to external flow disturbances that can affect flight stability. These key aspects are addressed and studied in order to assess the capability of the shrouded rotor as a platform of choice for MAV applications. A fully functional shrouded rotor vehicle (disk loading 60 N/m2) was designed and constructed with key shroud design variables derived from previous studies on micro shrouded rotors. The vehicle weighed about 280 g (244 mm rotor diameter). The shrouded rotor had a 30% increase in power loading in hover compared to an unshrouded rotor. Due to the stiff, lightweight shroud construction, a net payload benefit of 20-30 g was achieved. The different components such as the rotor, stabilizer bar, yaw control vanes and the shroud were systematically studied for system efficiency and overall aerodynamic improvements. Analysis of the data showed that the chosen shroud dimensions was close to optimum for a design payload of 250 g. Risk reduction prototypes were built to sequentially arrive at the nal conguration. In order to prevent periodic oscillations in flight, a hingeless rotor was incorporated in the shroud. The vehicle was successfully flight tested in hover with a proportional-integral-derivative feedback controller. A flybarless rotor was incorporated for efficiency and control moment improvements. Time domain system identification of the attitude dynamics of the flybar and flybarless rotor vehicle was conducted about hover. Controllability metrics were extracted based on controllability gramian treatment for the flybar and flybarless rotor. In edgewise gusts, the shrouded rotor generated up to 3 times greater pitching moment and 80% greater drag than an equivalent unshrouded rotor. In order to improve gust tolerance and control moments, rotor design optimizations were made by varying solidity, collective, operating RPM and planform. A rectangular planform rotor at a collective of 18 deg was seen to offer the highest control moments. The shrouded rotor produced 100% higher control moments due to pressure asymmetry arising from cyclic control of the rotor. It was seen that the control margin of the shrouded rotor increased as the disk loading increased, which is however deleterious in terms of hover performance. This is an important trade-off that needs to be considered. The flight performance of the vehicle in terms of edgewise gust disturbance rejection was tested in a series of bench top and free flight tests. A standard table fan and an open jet wind tunnel setup was used for bench top setup. The shrouded rotor had an edgewise gust tolerance of about 3 m/s while the unshrouded rotor could tolerate edgewise gusts greater than 5 m/s. Free flight tests on the vehicle, using VICON for position feedback control, indicated the capability of the vehicle to recover from gust impulse inputs from a pedestal fan at low gust values (up to 3 m/s)

Trajectory Tracking and Payload Dropping of an Unmanned Quadrotor Helicopter Based on GS-PID and Backstepping Control

Two useful control techniques, the Gain-Scheduled Proportional-Integral-Derivative (GS-PID) control and backstepping control, have been applied by using quadrotor Unmanned Aerial Vehicle (UAV) in the applications of trajectory tracking and payload dropping operations in this thesis. These control algorithms are analyzed and verified through software simulations and experimental tests. The dynamic model of the quadrotor UAV is firstly established using Newton-Euler laws. The quadrotor comes with a symmetric, nonlinear and multiple-input-multiple output (MIMO) dynamic model. The GS-PID control algorithm is implemented firstly in take-off, trajectory tracking, payload dropping, and landing periods of flight in trajectory tracking and payload dropping scenarios. Unlike other control algorithms that tend to linearize nonlinear systems, backstepping works without cancelling the nonlinearities in the system. This leads to more flexible designs of the control model. The backstepping control is implemented in this thesis for better performance of the quadrotor UAV for the two scenarios as well. Both control algorithms are implemented on the parameters of an unmanned quadrotor helicopter platform known as Qball-X4 available at the Networked Autonomous Vehicles Lab (NAVL) of Concordia University. Using MATLAB/Simulink to build the simulation control model, the flight simulation of the Qball-X4 is carried out for the trajectory tracking and the payload dropping. In order to further investigate these two control approaches, the Qball-X4 is used for experimental verification on payload dropping performance. The results indicate that both algorithms can obtain acceptable performance, but the backstepping controller proves to be a better performed one

Handling Qualities of Large Rotorcraft in Hover and Low Speed

According to a number of system studies, large capacity advanced rotorcraft with a capability of high cruise speeds (approx.350 mph) as well as vertical and/or short take-off and landing (V/STOL) flight could alleviate anticipated air transportation capacity issues by making use of non-primary runways, taxiways, and aprons. These advanced aircraft pose a number of design challenges, as well as unknown issues in the flight control and handling qualities domains. A series of piloted simulation experiments have been conducted on the NASA Ames Research Center Vertical Motion Simulator (VMS) in recent years to systematically investigate the fundamental flight control and handling qualities issues associated with the characteristics of large rotorcraft, including tiltrotors, in hover and low-speed maneuvering

Trajectory Generation and Tracking Control for Aggressive Tail-Sitter Flights

We address the theoretical and practical problems related to the trajectory generation and tracking control of tail-sitter UAVs. Theoretically, we focus on the differential flatness property with full exploitation of actual UAV aerodynamic models, which lays a foundation for generating dynamically feasible trajectory and achieving high-performance tracking control. We have found that a tail-sitter is differentially flat with accurate aerodynamic models within the entire flight envelope, by specifying coordinate flight condition and choosing the vehicle position as the flat output. This fundamental property allows us to fully exploit the high-fidelity aerodynamic models in the trajectory planning and tracking control to achieve accurate tail-sitter flights. Particularly, an optimization-based trajectory planner for tail-sitters is proposed to design high-quality, smooth trajectories with consideration of kinodynamic constraints, singularity-free constraints and actuator saturation. The planned trajectory of flat output is transformed to state trajectory in real-time with consideration of wind in environments. To track the state trajectory, a global, singularity-free, and minimally-parameterized on-manifold MPC is developed, which fully leverages the accurate aerodynamic model to achieve high-accuracy trajectory tracking within the whole flight envelope. The effectiveness of the proposed framework is demonstrated through extensive real-world experiments in both indoor and outdoor field tests, including agile SE(3) flight through consecutive narrow windows requiring specific attitude and with speed up to 10m/s, typical tail-sitter maneuvers (transition, level flight and loiter) with speed up to 20m/s, and extremely aggressive aerobatic maneuvers (Wingover, Loop, Vertical Eight and Cuban Eight) with acceleration up to 2.5g

Wide-Area Surveillance System using a UAV Helicopter Interceptor and Sensor Placement Planning Techniques

This project proposes and describes the implementation of a wide-area surveillance system comprised of a sensor/interceptor placement planning and an interceptor unmanned aerial vehicle (UAV) helicopter. Given the 2-D layout of an area, the planning system optimally places perimeter cameras based on maximum coverage and minimal cost. Part of this planning system includes the MATLAB implementation of Erdem and Sclaroff’s Radial Sweep algorithm for visibility polygon generation. Additionally, 2-D camera modeling is proposed for both fixed and PTZ cases. Finally, the interceptor is also placed to minimize shortest-path flight time to any point on the perimeter during a detection event. Secondly, a basic flight control system for the UAV helicopter is designed and implemented. The flight control system’s primary goal is to hover the helicopter in place when a human operator holds an automatic-flight switch. This system represents the first step in a complete waypoint-navigation flight control system. The flight control system is based on an inertial measurement unit (IMU) and a proportional-integral-derivative (PID) controller. This system is implemented using a general-purpose personal computer (GPPC) running Windows XP and other commercial off-the-shelf (COTS) hardware. This setup differs from other helicopter control systems which typically use custom embedded solutions or micro-controllers. Experiments demonstrate the sensor placement planning achieving \u3e90% coverage at optimized-cost for several typical areas given multiple camera types and parameters. Furthermore, the helicopter flight control system experiments achieve hovering success over short flight periods. However, the final conclusion is that the COTS IMU is insufficient for high-speed, high-frequency applications such as a helicopter control system

In-Flight Learning Based Flight Control of an Unmanned Aircraft System

Title from PDF of title page viewed June 3, 2019Dissertation advisor: Travis FieldsVitaIncludes bibliographical references (pages 128-137)Thesis (PH.D.)--School of Computing and Engineering. University of Missouri--Kansas City, 2018Unmanned Aerial Vehicles (UAVs) popularity has increased substantially in the last few years. UAVs capabilities continue to improve as a result of advances in battery technology, communication, navigation systems and electronics. Increased popularity has driven researchers to improve UAVs reliability and safety which is reflected by the number of publications and accelerating educational programs interest. UAVs are suited for a wide range of civilian and military applications; however, UAVs currently can not integrate with civilian airspace because of stringent safety requirements. Hence, it is necessary to push the envelope for UAVs design and control so that they can learn from nature and have more self-aware capabilities to improve safety and reliability. This dissertation addresses some challenges involved with flight controller learning based on real-time modeling of UAV. Plenty of UAV applications require different operational capabilities within a composite mission. These capabilities include landing and taking off using short runways, while being able to perform missions that require a high cruise speed i.e. tracking applications. A composite mission also requires the aircraft to be able to hover or operate with low cruise speeds for applications involving stationary moments. All of these different operational modes require a hybrid aircraft design that combines fixed wing aircraft capabilities and Vertical Take-Off and Landing (VTOL) aircraft capabilities. However, extensive resources required for hybrid aircraft design prohibited the discovery of different revolutionary designs. The work presented in this dissertation describes the development of a rapid modeling, prototyping and controller design platform of an unmanned quadrotor aircraft. Three main objectives are investigated: intelligent excitation input design, real-time parameter estimation, and learning control. Real-time estimation of dynamic model parameters is important for control adaptation. However, the aircraft model estimation performance can be severely degraded by an active control system and highly collinear model terms such as those found on a quadrotor unmanned aircraft. Recursive Fourier Transform Regression was applied to estimate parameters of different model forms/structures and using different excitation levels. The generated models are utilized to reconfigure a Nonlinear Dynamic Inversion (NDI) controller considering different testing conditions: normal, failure, and learning flights. Finally,an intelligent input design technique is proposed which enables autonomous identification of the vehicle’s response modal frequencies and emphasizes excitation power accordingly.Introduction -- Literature review -- Real-time closed loop system identification of a Quad-copter -- Flight controller learning based on real-time model estimation of a quadrotor aircraft -- Unmanned aircraft system intelligent system identification experiment design -- Conclusion and future work -- Appendix A. Power spectrum of a multisine signal -- Appendix B. Power spectrum of a multisine signa