13,829 research outputs found
Meso-scale FDM material layout design strategies under manufacturability constraints and fracture conditions
In the manufacturability-driven design (MDD) perspective, manufacturability of the product or system is the most important of the design requirements. In addition to being able to ensure that complex designs (e.g., topology optimization) are manufacturable with a given process or process family, MDD also helps mechanical designers to take advantage of unique process-material effects generated during manufacturing. One of the most recognizable examples of this comes from the scanning-type family of additive manufacturing (AM) processes; the most notable and familiar member of this family is the fused deposition modeling (FDM) or fused filament fabrication (FFF) process. This process works by selectively depositing uniform, approximately isotropic beads or elements of molten thermoplastic material (typically structural engineering plastics) in a series of pre-specified traces to build each layer of the part. There are many interesting 2-D and 3-D mechanical design problems that can be explored by designing the layout of these elements. The resulting structured, hierarchical material (which is both manufacturable and customized layer-by-layer within the limits of the process and material) can be defined as a manufacturing process-driven structured material (MPDSM). This dissertation explores several practical methods for designing these element layouts for 2-D and 3-D meso-scale mechanical problems, focusing ultimately on design-for-fracture. Three different fracture conditions are explored: (1) cases where a crack must be prevented or stopped, (2) cases where the crack must be encouraged or accelerated, and (3) cases where cracks must grow in a simple pre-determined pattern. Several new design tools, including a mapping method for the FDM manufacturability constraints, three major literature reviews, the collection, organization, and analysis of several large (qualitative and quantitative) multi-scale datasets on the fracture behavior of FDM-processed materials, some new experimental equipment, and the refinement of a fast and simple g-code generator based on commercially-available software, were developed and refined to support the design of MPDSMs under fracture conditions. The refined design method and rules were experimentally validated using a series of case studies (involving both design and physical testing of the designs) at the end of the dissertation. Finally, a simple design guide for practicing engineers who are not experts in advanced solid mechanics nor process-tailored materials was developed from the results of this project.U of I OnlyAuthor's request
Sensitivity analysis for ReaxFF reparameterization using the Hilbert-Schmidt independence criterion
We apply a global sensitivity method, the Hilbert-Schmidt independence
criterion (HSIC), to the reparameterization of a Zn/S/H ReaxFF force field to
identify the most appropriate parameters for reparameterization. Parameter
selection remains a challenge in this context as high dimensional optimizations
are prone to overfitting and take a long time, but selecting too few parameters
leads to poor quality force fields. We show that the HSIC correctly and quickly
identifies the most sensitive parameters, and that optimizations done using a
small number of sensitive parameters outperform those done using a higher
dimensional reasonable-user parameter selection. Optimizations using only
sensitive parameters: 1) converge faster, 2) have loss values comparable to
those found with the naive selection, 3) have similar accuracy in validation
tests, and 4) do not suffer from problems of overfitting. We demonstrate that
an HSIC global sensitivity is a cheap optimization pre-processing step that has
both qualitative and quantitative benefits which can substantially simplify and
speedup ReaxFF reparameterizations.Comment: author accepted manuscrip
Thread-safe lattice Boltzmann for high-performance computing on GPUs
We present thread-safe, highly-optimized lattice Boltzmann implementations,
specifically aimed at exploiting the high memory bandwidth of GPU-based
architectures. At variance with standard approaches to LB coding, the proposed
strategy, based on the reconstruction of the post-collision distribution via
Hermite projection, enforces data locality and avoids the onset of memory
dependencies, which may arise during the propagation step, with no need to
resort to more complex streaming strategies. The thread-safe lattice Boltzmann
achieves peak performances, both in two and three dimensions and it allows to
sensibly reduce the allocated memory ( tens of GigaBytes for order billions
lattice nodes simulations) by retaining the algorithmic simplicity of standard
LB computing. Our findings open attractive prospects for high-performance
simulations of complex flows on GPU-based architectures
Worldtube excision method for intermediate-mass-ratio inspirals: scalar-field model in 3+1 dimensions
Binary black hole simulations become increasingly more computationally
expensive with smaller mass ratios, partly because of the longer evolution
time, and partly because the lengthscale disparity dictates smaller time steps.
The program initiated by Dhesi et al. (arXiv:2109.03531) explores a method for
alleviating the scale disparity in simulations with mass ratios in the
intermediate astrophysical range (), where
purely perturbative methods may not be adequate. A region ("worldtube") much
larger than the small black hole is excised from the numerical domain, and
replaced with an analytical model approximating a tidally deformed black hole.
Here we apply this idea to a toy model of a scalar charge in a fixed circular
geodesic orbit around a Schwarzschild black hole, solving for the massless
Klein-Gordon field. This is a first implementation of the worldtube excision
method in full 3+1 dimensions. We demonstrate the accuracy and efficiency of
the method, and discuss the steps towards applying it for evolving orbits and,
ultimately, in the binary black-hole scenario. Our implementation is publicly
accessible in the SpECTRE numerical relativity code.Comment: 19 pages, 10 figure
DefGraspNets: Grasp Planning on 3D Fields with Graph Neural Nets
Robotic grasping of 3D deformable objects is critical for real-world
applications such as food handling and robotic surgery. Unlike rigid and
articulated objects, 3D deformable objects have infinite degrees of freedom.
Fully defining their state requires 3D deformation and stress fields, which are
exceptionally difficult to analytically compute or experimentally measure.
Thus, evaluating grasp candidates for grasp planning typically requires
accurate, but slow 3D finite element method (FEM) simulation. Sampling-based
grasp planning is often impractical, as it requires evaluation of a large
number of grasp candidates. Gradient-based grasp planning can be more
efficient, but requires a differentiable model to synthesize optimal grasps
from initial candidates. Differentiable FEM simulators may fill this role, but
are typically no faster than standard FEM. In this work, we propose learning a
predictive graph neural network (GNN), DefGraspNets, to act as our
differentiable model. We train DefGraspNets to predict 3D stress and
deformation fields based on FEM-based grasp simulations. DefGraspNets not only
runs up to 1500 times faster than the FEM simulator, but also enables fast
gradient-based grasp optimization over 3D stress and deformation metrics. We
design DefGraspNets to align with real-world grasp planning practices and
demonstrate generalization across multiple test sets, including real-world
experiments.Comment: To be published in the IEEE Conference on Robotics and Automation
(ICRA), 202
Deep Learning for Scene Flow Estimation on Point Clouds: A Survey and Prospective Trends
Aiming at obtaining structural information and 3D motion of dynamic scenes, scene flow estimation has been an interest of research in computer vision and computer graphics for a long time. It is also a fundamental task for various applications such as autonomous driving. Compared to previous methods that utilize image representations, many recent researches build upon the power of deep analysis and focus on point clouds representation to conduct 3D flow estimation. This paper comprehensively reviews the pioneering literature in scene flow estimation based on point clouds. Meanwhile, it delves into detail in learning paradigms and presents insightful comparisons between the state-of-the-art methods using deep learning for scene flow estimation. Furthermore, this paper investigates various higher-level scene understanding tasks, including object tracking, motion segmentation, etc. and concludes with an overview of foreseeable research trends for scene flow estimation
Kirchhoff-Love shell representation and analysis using triangle configuration B-splines
This paper presents the application of triangle configuration B-splines
(TCB-splines) for representing and analyzing the Kirchhoff-Love shell in the
context of isogeometric analysis (IGA). The Kirchhoff-Love shell formulation
requires global -continuous basis functions. The nonuniform rational
B-spline (NURBS)-based IGA has been extensively used for developing
Kirchhoff-Love shell elements. However, shells with complex geometries
inevitably need multiple patches and trimming techniques, where stitching
patches with high continuity is a challenge. On the other hand, due to their
unstructured nature, TCB-splines can accommodate general polygonal domains,
have local refinement, and are flexible to model complex geometries with
continuity, which naturally fit into the Kirchhoff-Love shell formulation with
complex geometries. Therefore, we propose to use TCB-splines as basis functions
for geometric representation and solution approximation. We apply our method to
both linear and nonlinear benchmark shell problems, where the accuracy and
robustness are validated. The applicability of the proposed approach to shell
analysis is further exemplified by performing geometrically nonlinear
Kirchhoff-Love shell simulations of a pipe junction and a front bumper
represented by a single patch of TCB-splines
Constraints on Incremental Assembly of Upper Crustal Igneous Intrusions, Mount Ellen, Henry Mountains, Utah
Magma systems within the shallow crust drive volcanic processes at the surface. Studying active magma systems directly poses significant difficulty but details of ancient magma systems can provide insight to modern systems. The ancient intrusions now exposed in the Henry Mountains of southern Utah provide an excellent opportunity to study the emplacement of igneous intrusions within the shallow crust. The five main intrusive centers of the Henry Mountains are Oligocene in age and preserve different stages in the development of an igneous system within the shallow crust. Recent studies worldwide have demonstrated that most substantial (> 0.5 km3) igneous intrusions in the shallow crust are incrementally assembled from multiple magma pulses. In the Henry Mountains, smaller component intrusions (< 0.5 km3) clearly demonstrate incremental assembly but an evaluation of incremental assembly for an entire intrusive center has yet to be performed.
The Mount Ellen intrusive complex is the largest intrusive center (~ 100 km3, 15 – 20 km diameter) in the Henry Mountains. This thesis research provides constraints on the construction history and emplacement of Mount Ellen using a combination of multiple techniques, including fieldwork, whole-rock major and trace element geochemistry, anisotropy of magnetic susceptibility, and crystal size distribution analysis. Field work and anisotropy of magnetic susceptibility data suggest that Mount Ellen is a laccolith that in cross section is built a network of stacked igneous sheets. In map-view, the laccolith has an elliptical shape built from numerous igneous lobes radiating away from the central portion of the intrusion. Field observations suggest most lobes are texturally homogenous and likely emplaced from a single magma batch.
Samples collected throughout Mount Ellen were divided into five groups based on a qualitative evaluation of texture. Possible distinctions between these textural groups were then tested using several different techniques. Geochemistry, anisotropy of magnetic susceptibility, and phenocryst crystal size distribution data are individually not sufficient to distinguish all five textural groups. However, limited datasets for two textures can be consistently distinguished using these techniques.
These new results can be integrated with existing constraints to create a comprehensive model for the construction history of Mount Ellen. The intrusive center was constructed in approximately 1 million years at a time-averaged magma injection rate of 0.0004 km3 y-1. The laccolith geometry was built from a radiating network of stacked igneous sheets. The sheets are lobate in map-view (longer than they are wide) and were fed radially outward from a central feeder zone. These component intrusions were emplaced by a minimum of 5 texturally distinct magma pulses, with periods of little or no magmatism between sequential pulses
Augmented classification for electrical coil winding defects
A green revolution has accelerated over the recent decades with a look to replace existing transportation power solutions through the adoption of greener electrical alternatives. In parallel the digitisation of manufacturing has enabled progress in the tracking and traceability of processes and improvements in fault detection and classification. This paper explores electrical machine manufacture and the challenges faced in identifying failures modes during this life cycle through the demonstration of state-of-the-art machine vision methods for the classification of electrical coil winding defects. We demonstrate how recent generative adversarial networks can be used to augment training of these models to further improve their accuracy for this challenging task. Our approach utilises pre-processing and dimensionality reduction to boost performance of the model from a standard convolutional neural network (CNN) leading to a significant increase in accuracy
Gasificação direta de biomassa para produção de gás combustível
The excessive consumption of fossil fuels to satisfy the world necessities of
energy and commodities led to the emission of large amounts of greenhouse
gases in the last decades, contributing significantly to the greatest
environmental threat of the 21st century: Climate Change. The answer to this
man-made disaster is not simple and can only be made if distinct stakeholders
and governments are brought to cooperate and work together. This is
mandatory if we want to change our economy to one more sustainable and
based in renewable materials, and whose energy is provided by the eternal
nature energies (e.g., wind, solar). In this regard, biomass can have a main role
as an adjustable and renewable feedstock that allows the replacement of fossil
fuels in various applications, and the conversion by gasification allows the
necessary flexibility for that purpose. In fact, fossil fuels are just biomass that
underwent extreme pressures and heat for millions of years. Furthermore,
biomass is a resource that, if not used or managed, increases wildfire risks.
Consequently, we also have the obligation of valorizing and using this
resource.
In this work, it was obtained new scientific knowledge to support the
development of direct (air) gasification of biomass in bubbling fluidized bed
reactors to obtain a fuel gas with suitable properties to replace natural gas in
industrial gas burners. This is the first step for the integration and development
of gasification-based biorefineries, which will produce a diverse number of
value-added products from biomass and compete with current petrochemical
refineries in the future. In this regard, solutions for the improvement of the raw
producer gas quality and process efficiency parameters were defined and
analyzed. First, addition of superheated steam as primary measure allowed the
increase of H2 concentration and H2/CO molar ratio in the producer gas without
compromising the stability of the process. However, the measure mainly
showed potential for the direct (air) gasification of high-density biomass (e.g.,
pellets), due to the necessity of having char accumulation in the reactor bottom
bed for char-steam reforming reactions. Secondly, addition of refused derived
fuel to the biomass feedstock led to enhanced gasification products, revealing
itself as a highly promising strategy in terms of economic viability and
environmental benefits of future gasification-based biorefineries, due to the
high availability and low costs of wastes. Nevertheless, integrated techno economic and life cycle analyses must be performed to fully characterize the
process. Thirdly, application of low-cost catalyst as primary measure revealed
potential by allowing the improvement of the producer gas quality (e.g., H2 and
CO concentration, lower heating value) and process efficiency parameters with
distinct solid materials; particularly, the application of concrete, synthetic
fayalite and wood pellets chars, showed promising results. Finally, the
economic viability of the integration of direct (air) biomass gasification
processes in the pulp and paper industry was also shown, despite still lacking
interest to potential investors. In this context, the role of government policies
and appropriate economic instruments are of major relevance to increase the
implementation of these projects.O consumo excessivo de combustíveis fósseis para garantir as necessidades e
interesses da sociedade conduziu à emissão de elevadas quantidades de
gases com efeito de estufa nas últimas décadas, contribuindo
significativamente para a maior ameaça ambiental do século XXI: Alterações
Climáticas. A solução para este desastre de origem humana é de caráter
complexo e só pode ser atingida através da cooperação de todos os governos
e partes interessadas. Para isto, é obrigatória a criação de uma bioeconomia
como base de um futuro mais sustentável, cujas necessidades energéticas e
materiais sejam garantidas pelas eternas energias da natureza (e.g., vento,
sol). Neste sentido, a biomassa pode ter um papel principal como uma matéria prima ajustável e renovável que permite a substituição de combustíveis fósseis
num variado número de aplicações, e a sua conversão através da gasificação
pode ser a chave para este propósito. Afinal, na prática, os combustíveis
fósseis são apenas biomassa sujeita a elevada temperatura e pressão durante
milhões de anos. Além do mais, a gestão eficaz da biomassa é fundamental
para a redução dos riscos de incêndio florestal e, como tal, temos o dever de
utilizar e valorizar este recurso.
Neste trabalho, foi obtido novo conhecimento científico para suporte do
desenvolvimento das tecnologias de gasificação direta (ar) de biomassa em
leitos fluidizados borbulhantes para produção de gás combustível, com o
objetivo da substituição de gás natural em queimadores industriais. Este é o
primeiro passo para o desenvolvimento de biorrefinarias de gasificação, uma
potencial futura indústria que irá providenciar um variado número de produtos
de valor acrescentado através da biomassa e competir com a atual indústria
petroquímica. Neste sentido, foram analisadas várias medidas para a melhoria
da qualidade do gás produto bruto e dos parâmetros de eficiência do processo.
Em primeiro, a adição de vapor sobreaquecido como medida primária permitiu
o aumento da concentração de H2 e da razão molar H2/CO no gás produto sem
comprometer a estabilidade do processo. No entanto, esta medida somente
revelou potencial para a gasificação direta (ar) de biomassa de alta densidade
(e.g., pellets) devido à necessidade da acumulação de carbonizados no leito
do reator para a ocorrência de reações de reforma com vapor. Em segundo, a
mistura de combustíveis derivados de resíduos e biomassa residual florestal
permitiu a melhoria dos produtos de gasificação, constituindo desta forma uma
estratégia bastante promissora a nível económico e ambiental, devido à
elevada abundância e baixo custo dos resíduos urbanos. Contudo, devem ser
efetuadas análises técnico-económicas e de ciclo de vida para a completa
caraterização do processo. Em terceiro, a aplicação de catalisadores de baixo
custo como medida primária demonstrou elevado potencial para a melhoria do
gás produto (e.g., concentração de H2 e CO, poder calorífico inferior) e para o
incremento dos parâmetros de eficiência do processo; em particular, a
aplicação de betão, faialite sintética e carbonizados de pellets de madeira,
demonstrou resultados promissores. Finalmente, foi demonstrada a viabilidade
económica da integração do processo de gasificação direta (ar) de biomassa
na indústria da pasta e papel, apesar dos parâmetros determinados não serem
atrativos para potenciais investidores. Neste contexto, a intervenção dos
governos e o desenvolvimento de instrumentos de apoio económico é de
grande relevância para a implementação destes projetos.Este trabalho foi financiado pela The Navigator Company e por Fundos Nacionais através da Fundação para a Ciência e a Tecnologia (FCT).Programa Doutoral em Engenharia da Refinação, Petroquímica e Químic
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