COCrIP: Compliant OmniCrawler In-pipeline Robot

This paper presents a modular in-pipeline climbing robot with a novel compliant foldable OmniCrawler mechanism. The circular cross-section of the OmniCrawler module enables a holonomic motion to facilitate the alignment of the robot in the direction of bends. Additionally, the crawler mechanism provides a fair amount of traction, even on slippery surfaces. These advantages of crawler modules have been further supplemented by incorporating active compliance in the module itself which helps to negotiate sharp bends in small diameter pipes. The robot has a series of 3 such compliant foldable modules interconnected by the links via passive joints. For the desirable pipe diameter and curvature of the bends, the spring stiffness value for each passive joint is determined by formulating a constrained optimization problem using the quasi-static model of the robot. Moreover, a minimum friction coefficient value between the module-pipe surface which can be vertically climbed by the robot without slipping is estimated. The numerical simulation results have further been validated by experiments on real robot prototype

Rigid Foldability of Generalized Triangle Twist Origami Pattern and Its Derived 6R Linkages

Rigid origami is a restrictive form of origami that permits continuous motion between folded and unfolded states along the predetermined creases without stretching or bending of the facets. It has great potential in engineering applications, such as foldable structures that consist of rigid materials. The rigid foldability is an important characteristic of an origami pattern, which is determined by both the geometrical parameters and the mountain-valley crease (M-V) assignments. In this paper, we present a systematic method to analyze the rigid foldability and motion of the generalized triangle twist origami pattern using the kinematic equivalence between the rigid origami and the spherical linkages. All schemes of M-V assignment are derived based on the flat-foldable conditions among which rigidly foldable ones are identified. Moreover, a new type of overconstrained 6R linkage and a variation of doubly collapsible octahedral Bricard are developed by applying kirigami technique to the rigidly foldable pattern without changing its degree-of-freedom. The proposed method opens up a new way to generate spatial overconstrained linkages from the network of spherical linkages. It can be readily extended to other types of origami patterns

Utilizing Compliance To Address Modern Challenges in Robotics

Mechanical compliance will be an essential component for agile robots as they begin to leave the laboratory settings and join our world. The most crucial finding of this dissertation is showing how lessons learned from soft robotics can be adapted into traditional robotics to introduce compliance. Therefore, it presents practical knowledge on how to build soft bodied sensor and actuation modules: first example being soft-bodied curvature sensors. These sensors contain both standard electronic components soldered on flexible PCBs and hyperelastic materials that cover the electronics. They are built by curing multi-material composites inside hyper elastic materials. Then it shows, via precise sensing by using magnets and Hall-effect sensors, how closed-loop control of soft actuation modules can be achieved via proprioceptive feedback. Once curvature sensing idea is verified, the dissertation describes how the same sensing methodology, along with the same multi-material manufacturing technique can be utilized to construct soft bodied tri-axial force sensors. It shows experimentally that these sensors can be used by traditional robotic grippers to increase grasping quality. At this point, I observe that compliance is an important property that robots may utilize for different types of motions. One example being Raibert\u27s 2D hopper mechanism. It uses its leg-spring to store energy while on the ground and release this energy before jumping. I observe that via soft material design, it would be possible to embed compliance directly into the linkage design itself. So I go over the design details of an extremely lightweight compliant five-bar mechanism design that can store energy when compressed via soft ligaments embedded in its joints. I experimentally show that the compliant leg design offers increased efficiency compared to a rigid counterpart. I also utilize the previously mentioned soft bodied force sensors for rapid contact detection (~5-10 Hz) in the hopper test platform. In the end, this thesis connects soft robotics with the traditional body of robotic knowledge in two aspects: a) I show that manufacturing techniques we use for soft bodied sensor/actuator designs can be utilized for creating soft ligaments that add strength and compliance to robot joints; and b) I demonstrate that soft bodied force sensing techniques can be used reliably for robotic contact detection

Enabling New Functionally Embedded Mechanical Systems Via Cutting, Folding, and 3D Printing

Traditional design tools and fabrication methods implicitly prevent mechanical engineers from encapsulating full functionalities such as mobility, transformation, sensing and actuation in the early design concept prototyping stage. Therefore, designers are forced to design, fabricate and assemble individual parts similar to conventional manufacturing, and iteratively create additional functionalities. This results in relatively high design iteration times and complex assembly strategies

Orientation and Workspace Analysis of the Multifingered Metamorphic Hand-Metahand

This paper introduces for the first time a metamorphic palm and presents a novel multifingered hand, known as Matahand, with a foldable and flexible palm that makes the hand adaptable and reconfigurable. The orientation and pose of the new robotic hand are enhanced by additional motion of the palm, and workspace of the robotic fingers is complemented with the palm motion. To analyze this enhanced workspace, this paper introduces finger-orientation planes to relate the finger orientation to palm various configurations. Normals of these orientation planes are used to construct a Gauss map. Adding an additional dimension, a 4-D ruled surface is generated to illustrate orientation and pose change of the hand, and an orientation–pose manifold is developed from the orientation–pose ruled surface. The orientation and workspace analysis are further developed by introducing a triangular palm workspace that evolves into a helical surface and is further developed into a 4-D representation. Simulations are presented to illustrate the characteristics of this new dexterous hand

Design and operation of MinIAQ: An untethered foldable miniature quadruped with individually actuated legs

This paper presents the design, development, and basic operation of MinIAQ, an origami-inspired, foldable, untethered, miniature quadruped robot. Instead of employing multilayer composite structures similar to most microrobotic fabrication techniques, MinIAQ is fabricated from a single sheet of thin A4-sized PET film. Its legs are designed based on a simple four-bar locomotion mechanism that is embedded within its planar design. Each leg is actuated and controlled individually by separate DC motors enabling gait modification and higher degree of freedom on controlling the motion. The origami-inspired fabrication technique is a fast and inexpensive method to make complex 3D robotic structures through successive-folding of laser-machined sheets. However, there is still a need for improvement in modulating and extending the design standards of origami robots. In an effort to addressing this need, the primitive foldable design patterns of MinIAQ for higher structural integrity and rigidity are presented in detail. The current robot takes less than two hours to be cut and assembled and weighs about 23 grams where 3.5 grams is the weight of its body, 7.5 grams is its motors and encoders, 5 grams is its battery, and about 7 grams is its current on-board electronics and sensors. The robot is capable of running about 30 minutes on a single fully charged 150mAh single cell LiPo battery. Using the feedback signals from the custom encoders, MinIAQ can perform a trot gait with a speed of approximately 0.65 Bodylengths/sec, or equivalently 7.5 cm/s. © 2017 IEEE