A hybrid algorithm for flexible job-shop scheduling problem with setup times

[EN] Job-shop scheduling problem is one of the most important fields in manufacturing optimization where a set of n jobs must be processed on a set of m specified machines. Each job consists of a specific set of operations, which have to be processed according to a given order. The Flexible Job Shop problem (FJSP) is a generalization of the above-mentioned problem, where each operation can be processed by a set of resources and has a processing time depending on the resource used. The FJSP problems cover two difficulties, namely, machine assignment problem and operation sequencing problem. This paper addresses the flexible job-shop scheduling problem with sequence-dependent setup times to minimize two kinds of objectives function: makespan and bi-criteria objective function. For that, we propose a hybrid algorithm based on genetic algorithm (GA) and variable neighbourhood search (VNS) to solve this problem. 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Evolutionary algorithms for multi-objective flexible job shop cell scheduling

The multi-objective flexible job shop scheduling in a cellular manufacturing environment is a challenging real-world problem. This recently introduced scheduling problem variant considers exceptional parts, intercellular moves, intercellular transportation times, sequence-dependent family setup times, and recirculation requiring minimization of makespan and total tardiness, simultaneously. A previous study shows that the exact solver based on mixed-integer nonlinear programming model fails to find an optimal solution to each of the ‘medium’ to ‘large’ size instances considering even the simplified version of the problem. In this study, we present evolutionary algorithms for solving that bi-objective problem and apply genetic and memetic algorithms that use three different scalarization methods, including weighted sum, conic, and tchebycheff. The performance of all evolutionary algorithms with various configurations is investigated across forty-three benchmark instances from ‘small’ to ‘large’ size including a large real-world problem instance. The experimental results show that the transgenerational memetic algorithm using weighted sum outperforms the rest producing the best-known results for almost all bi-objective flexible job shop cell scheduling instances, in overall

Scheduling Jobs in Flowshops with the Introduction of Additional Machines in the Future

This is the author's peer-reviewed final manuscript, as accepted by the publisher. The published article is copyrighted by Elsevier and can be found at: http://www.journals.elsevier.com/expert-systems-with-applications/.The problem of scheduling jobs to minimize total weighted tardiness in flowshops,\ud with the possibility of evolving into hybrid flowshops in the future, is investigated in\ud this paper. As this research is guided by a real problem in industry, the flowshop\ud considered has considerable flexibility, which stimulated the development of an\ud innovative methodology for this research. Each stage of the flowshop currently has\ud one or several identical machines. However, the manufacturing company is planning\ud to introduce additional machines with different capabilities in different stages in the\ud near future. Thus, the algorithm proposed and developed for the problem is not only\ud capable of solving the current flow line configuration but also the potential new\ud configurations that may result in the future. A meta-heuristic search algorithm based\ud on Tabu search is developed to solve this NP-hard, industry-guided problem. Six\ud different initial solution finding mechanisms are proposed. A carefully planned\ud nested split-plot design is performed to test the significance of different factors and\ud their impact on the performance of the different algorithms. To the best of our\ud knowledge, this research is the first of its kind that attempts to solve an industry-guided\ud problem with the concern for future developments

A Neighborhood Search for Sequence-dependent Setup Time in Flow Shop Fabrics Making of Textile Industry

Abstract This paper proposes a neighborhood search to solve scheduling for fabrics making in a textile industry. The production process consists of three production stages from spinning, weaving, and dyeing. All stages have one processor. Setup time between two consecutive jobs with different color is considered. This paper also proposes attribute’s decomposition of a single job to classify available jobs to be processed and to consider setup time between two consecutive jobs. Neighborhood search (NS) algorithm is proposed in which the permutation of set of jobs with same attribute and the permutation among set of jobs is conducted. Solution obtained from neighborhood search, which might be trapped in local solution, then is compared with other known optimal methods

A survey of scheduling problems with setup times or costs

Author name used in this publication: C. T. NgAuthor name used in this publication: T. C. E. Cheng2007-2008 > Academic research: refereed > Publication in refereed journalAccepted ManuscriptPublishe

Dynamic scheduling in a multi-product manufacturing system

To remain competitive in global marketplace, manufacturing companies need to improve their operational practices. One of the methods to increase competitiveness in manufacturing is by implementing proper scheduling system. This is important to enable job orders to be completed on time, minimize waiting time and maximize utilization of equipment and machineries. The dynamics of real manufacturing system are very complex in nature. Schedules developed based on deterministic algorithms are unable to effectively deal with uncertainties in demand and capacity. Significant differences can be found between planned schedules and actual schedule implementation. This study attempted to develop a scheduling system that is able to react quickly and reliably for accommodating changes in product demand and manufacturing capacity. A case study, 6 by 6 job shop scheduling problem was adapted with uncertainty elements added to the data sets. A simulation model was designed and implemented using ARENA simulation package to generate various job shop scheduling scenarios. Their performances were evaluated using scheduling rules, namely, first-in-first-out (FIFO), earliest due date (EDD), and shortest processing time (SPT). An artificial neural network (ANN) model was developed and trained using various scheduling scenarios generated by ARENA simulation. The experimental results suggest that the ANN scheduling model can provided moderately reliable prediction results for limited scenarios when predicting the number completed jobs, maximum flowtime, average machine utilization, and average length of queue. This study has provided better understanding on the effects of changes in demand and capacity on the job shop schedules. Areas for further study includes: (i) Fine tune the proposed ANN scheduling model (ii) Consider more variety of job shop environment (iii) Incorporate an expert system for interpretation of results. The theoretical framework proposed in this study can be used as a basis for further investigation

Solving no-wait two-stage flexible flow shop scheduling problem with unrelated parallel machines and rework time by the adjusted discrete Multi Objective Invasive Weed Optimization and fuzzy dominance approach

Purpose: Adjusted discrete Multi-Objective Invasive Weed Optimization (DMOIWO) algorithm, which uses fuzzy dominant approach for ordering, has been proposed to solve No-wait two-stage flexible flow shop scheduling problem. Design/methodology/approach: No-wait two-stage flexible flow shop scheduling problem by considering sequence-dependent setup times and probable rework in both stations, different ready times for all jobs and rework times for both stations as well as unrelated parallel machines with regards to the simultaneous minimization of maximum job completion time and average latency functions have been investigated in a multi-objective manner. In this study, the parameter setting has been carried out using Taguchi Method based on the quality indicator for beater performance of the algorithm. Findings: The results of this algorithm have been compared with those of conventional, multi-objective algorithms to show the better performance of the proposed algorithm. The results clearly indicated the greater performance of the proposed algorithm. Originality/value: This study provides an efficient method for solving multi objective no-wait two-stage flexible flow shop scheduling problem by considering sequence-dependent setup times, probable rework in both stations, different ready times for all jobs, rework times for both stations and unrelated parallel machines which are the real constraints.Peer Reviewe

Comparison of two Meta-Heuristics for the Bi-Objective Flexible Job Shop Scheduling Problem with Sequence Dependent Setup Times

The authors gratefully acknowledge the support of the Portuguese National Science Foundation through Portugal 2020 project POCI-01-0145-FEDER-016418 by UE/FEDER through the program COMPETE2020. This work was partially supported by the Fundaçàopara a Ciência e a Tecnologia (Portuguese Foundation for Science and Technology) through the project UIDB/00297/2020 (Centro de Matemática e Aplicaçôes).The increasingly competitivity in the plastic container market is driving companies toward a greater focus on efficiency, and mass production customisation, which triggers the increase of productivity by implementing more efficient and faster IT solutions. This work is based on a Portuguese case study, to develop a scheduling model considering the specific characteristics of this type of facilities and increase its competitiveness. To this end, two different approaches, the Tabu Search and Genetic Algorithm, were developed to solve a flexible job shop scheduling problem under a make-to-order production strategy. Each approach was validated using the case study, and the model's applicability were testes trough five instances. The results have shown that Tabu Search has a better efficacy and the Genetic Algorithm shows better efficiency.authorsversionpublishe