Getting the Ball Rolling: Learning a Dexterous Policy for a Biomimetic Tendon-Driven Hand with Rolling Contact Joints

Biomimetic, dexterous robotic hands have the potential to replicate much of the tasks that a human can do, and to achieve status as a general manipulation platform. Recent advances in reinforcement learning (RL) frameworks have achieved remarkable performance in quadrupedal locomotion and dexterous manipulation tasks. Combined with GPU-based highly parallelized simulations capable of simulating thousands of robots in parallel, RL-based controllers have become more scalable and approachable. However, in order to bring RL-trained policies to the real world, we require training frameworks that output policies that can work with physical actuators and sensors as well as a hardware platform that can be manufactured with accessible materials yet is robust enough to run interactive policies. This work introduces the biomimetic tendon-driven Faive Hand and its system architecture, which uses tendon-driven rolling contact joints to achieve a 3D printable, robust high-DoF hand design. We model each element of the hand and integrate it into a GPU simulation environment to train a policy with RL, and achieve zero-shot transfer of a dexterous in-hand sphere rotation skill to the physical robot hand.Comment: for project website, see https://srl-ethz.github.io/get-ball-rolling/ . for video, see https://youtu.be/YahsMhqNU8o . Submitted to the 2023 IEEE-RAS International Conference on Humanoid Robot

Design and development of robust hands for humanoid robots

Design and development of robust hands for humanoid robot

Advancing the Underactuated Grasping Capabilities of Single Actuator Prosthetic Hands

The last decade has seen significant advancements in upper limb prosthetics, specifically in the myoelectric control and powered prosthetic hand fields, leading to more active and social lifestyles for the upper limb amputee community. Notwithstanding the improvements in complexity and control of myoelectric prosthetic hands, grasping still remains one of the greatest challenges in robotics. Upper-limb amputees continue to prefer more antiquated body-powered or powered hook terminal devices that are favored for their control simplicity, lightweight and low cost; however, these devices are nominally unsightly and lack in grasp variety. The varying drawbacks of both complex myoelectric and simple body-powered devices have led to low adoption rates for all upper limb prostheses by amputees, which includes 35% pediatric and 23% adult rejection for complex devices and 45% pediatric and 26% adult rejection for body-powered devices [1]. My research focuses on progressing the grasping capabilities of prosthetic hands driven by simple control and a single motor, to combine the dexterous functionality of the more complex hands with the intuitive control of the more simplistic body-powered devices with the goal of helping upper limb amputees return to more active and social lifestyles. Optimization of a prosthetic hand driven by a single actuator requires the optimization of many facets of the hand. This includes optimization of the finger kinematics, underactuated mechanisms, geometry, materials and performance when completing activities of daily living. In my dissertation, I will present chapters dedicated to improving these subsystems of single actuator prosthetic hands to better replicate human hand function from simple control. First, I will present a framework created to optimize precision grasping – which is nominally unstable in underactuated configurations – from a single actuator. I will then present several novel mechanisms that allow a single actuator to map to higher degree of freedom motion and multiple commonly used grasp types. I will then discuss how fingerpad geometry and materials can better grasp acquisition and frictional properties within the hand while also providing a method of fabricating lightweight custom prostheses. Last, I will analyze the results of several human subject testing studies to evaluate the optimized hands performance on activities of daily living and compared to other commercially available prosthesis

Design and control of a nonlinearly compliant robotic finger

Thesis (M.S.)--Massachusetts Institute of Technology, Dept. of Mechanical Engineering, 1997.Includes bibliographical references (p. 65-67).by Vinay Kishore Shah.M.S

Soft Robotics: Design for Simplicity, Performance, and Robustness of Robots for Interaction with Humans.

This thesis deals with the design possibilities concerning the next generation of advanced Robots. Aim of the work is to study, analyse and realise artificial systems that are essentially simple, performing and robust and can live and coexist with humans. The main design guideline followed in doing so is the Soft Robotics Approach, that implies the design of systems with intrinsic mechanical compliance in their architecture. The first part of the thesis addresses design of new soft robotics actuators, or robotic muscles. At the beginning are provided information about what a robotic muscle is and what is needed to realise it. A possible classification of these systems is analysed and some criteria useful for their comparison are explained. After, a set of functional specifications and parameters is identified and defined, to characterise a specific subset of this kind of actuators, called Variable Stiffness Actuators. The selected parameters converge in a data-sheet that easily defines performance and abilities of the robotic system. A complete strategy for the design and realisation of this kind of system is provided, which takes into account their me- chanical morphology and architecture. As consequence of this, some new actuators are developed, validated and employed in the execution of complex experimental tasks. In particular the actuator VSA-Cube and its add-on, a Variable Damper, are developed as the main com- ponents of a robotics low-cost platform, called VSA-CubeBot, that v can be used as an exploratory platform for multi degrees of freedom experiments. Experimental validations and mathematical models of the system employed in multi degrees of freedom tasks (bimanual as- sembly and drawing on an uneven surface), are reported. The second part of the thesis is about the design of multi fingered hands for robots. In this part of the work the Pisa-IIT SoftHand is introduced. It is a novel robot hand prototype designed with the purpose of being as easily usable, robust and simple as an industrial gripper, while exhibiting a level of grasping versatility and an aspect comparable to that of the human hand. In the thesis the main theo- retical tool used to enable such simplification, i.e. the neuroscience– based notion of soft synergies, are briefly reviewed. The approach proposed rests on ideas coming from underactuated hand design. A synthesis method to realize a desired set of soft synergies through the principled design of adaptive underactuated mechanisms, which is called the method of adaptive synergies, is discussed. This ap- proach leads to the design of hands accommodating in principle an arbitrary number of soft synergies, as demonstrated in grasping and manipulation simulations and experiments with a prototype. As a particular instance of application of the method of adaptive syner- gies, the Pisa–IIT SoftHand is then described in detail. The design and implementation of the prototype hand are shown and its effec- tiveness demonstrated through grasping experiments. Finally, control of the Pisa/IIT Hand is considered. Few different control strategies are adopted, including an experimental setup with the use of surface Electromyographic signals

Scalability study for robotic hand platform

The goal of this thesis project was to determine the lower limit of scale for the RIT robotic grasping hand. This was accomplished using a combination of computer simulation and experimental studies. A force analysis was conducted to determine the size of air muscles required to achieve appropriate contact forces at a smaller scale. Input variables, such as the actuation force and tendon return force, were determined experimentally. A dynamic computer model of the hand system was then created using Recurdyn. This was used to predict the contact (grasping) force of the fingers at full-scale, half-scale, and quarter-scale. Correlation between the computer model and physical testing was achieved for both a life-size and half-scale finger assembly. To further demonstrate the scalability of the hand design, both half and quarter-scale robotic hand rapid prototype assemblies were built using 3D printing techniques. This thesis work identified the point where further miniaturization would require a change in the manufacturing process to micro-fabrication. Several techniques were compared as potential methods for making a production intent quarter-scale robotic hand. Investment casting, Swiss machining, and Selective Laser Sintering were the manufacturing techniques considered. A quarter-scale robotic hand tested the limits of each technology. Below this scale, micro-machining would be required. The break point for the current actuation method, air muscles, was also explored. Below the quarter-scale, an alternative actuation method would also be required. Electroactive Polymers were discussed as an option for the micro-scale. In summary, a dynamic model of the RIT robotic grasping hand was created and validated as scalable at full and half-scales. The model was then used to predict finger contact forces at the quarter-scale. The quarter-scale was identified as the break point in terms of the current RIT robotic grasping hand based on both manufacturing and actuation. A novel, prototype quarter-scale robotic hand assembly was successfully built by an additive manufacturing process, a high resolution 3D printer. However, further miniaturization would require alternate manufacturing techniques and actuation mechanisms

The Development of a Sensitive Manipulation End Effector

This thesis designed and realized a two-degree of freedom wrist and two finger manipulator that completes the six-degree of freedom Sensitive Manipulation Platform, the arm of which was previously developed. This platform extends the previous research in the field of robotics by covering not only the end effector with deformable tactile sensors, but also the links of the arm. Having tactile sensors on the arm will improve the dynamic model of the system during contact with its environment and will allow research in contact navigation to be explored. This type of research is intended for developing algorithms for exploring dynamic environments. Unlike traditional robots that focus on collision avoidance, this platform is designed to seek out contact and use it to gather important information about its surroundings. This small desktop platform was designed to have similar proportions and properties to a small human arm. These properties include compliant joints and tactile sensitivity along the lengths of the arms. The primary applications for the completed platform will be research in contact navigation and manipulation in dynamic environments. However, there are countless potential applications for a compliant arm with increased tactile feedback, including prosthetics and domestic robotics. This thesis covers the details behind the design, analysis, and evaluation of the two degrees of the Wrist and two two-link fingers, with particular attention being given to the integration of series elastics actuators, the decoupling of the fingers from the wrist, and the incorporation of tactile sensors in both the forearm motor module and fingers

A hand exoskeleton for study of rehabilitation and assistance of spinal cord injury patients

A large number of people experience neurological disorders in their life time, and these patients seek to regain their body functions with rehabilitation and assistive devices. In this dissertation, we present the development of a hand exoskeleton, called Maestro, which is designed to advance research in fields of hand rehabilitation and hand assistive devices. Maestro is mechanically and electrically robust, accurate in sensing and actuation, and compatible to various rehabilitation schemes, subjects, hardware/software, and different operators. As a result of these features, Maestro has led to research on adaptive control theories for diverse properties of hands, the development of a hand-wrist exoskeleton, the development of a novel rehabilitation framework, progress of hand muscle fatigues, and assistance for SCI patients. Particularly on the assistance for SCI patients, we present that the advantage of a compliant hand assistive device may result in high success ratios for grasping various objects required in activities of daily living (ADL) with surface EMG sensors. The hand functions of SCI subjects are evaluated with and without Maestro through a standardized hand function test called Sollerman hand function test (SHFT). The results with six SCI subjects show that the hand functions of C6 and C7 SCI subjects improved with assistance from Maestro.Mechanical Engineerin

Research on hybrid manufacturing using industrial robot

The applications of using industrial robots in hybrid manufacturing overcome many restrictions of the conventional manufacturing methods, such as small part building size, long building period, and limited material choices. However, some problems such as the uneven distribution of motion accuracy within robot working volume, the acceleration impact of robot under heavy external loads, few methods and facilities for increasing the efficiency of hybrid manufacturing process are still challenging. This dissertation aims to improve the applications of using industrial robot in hybrid manufacturing by addressing following three categories research issues. The first research issue proposed a novel concept view on robot accuracy and stiffness problem, for making the maximum usage of current manufacturing capability of robot system. Based on analyzing the robot forward/inverse kinematic, the angle error sensitivity of different joint and the stiffness matrix properties of robot, new evaluation formulations are established to help finding the best position and orientation to perform a specific trajectory within the robot\u27s working volume. The second research issue focus on the engineering improvements of robotic hybrid manufacturing. By adopting stereo vision, laser scanning technology and curved surface compensation algorithm, it enhances the automation level and adaptiveness of hybrid manufacturing process. The third research issue extends the robotic hybrid manufacturing process to the broader application area. A mini extruder with a variable pitch and progressive diameter screw is developed for large scale robotic deposition. The proposed robotic deposition system could increase the building efficiency and quality for large-size parts. Moreover, the research results of this dissertation can benefit a wide range of industries, such as automation manufacturing, robot design and 3D printing --Abstract, page iv

The design and development of an artificial hand incorporating function and cosmesis

The thesis presents some of the work carried out as part of the research and development programme for the provision of practical artificial upper limbs for a group of congenital amputee patients. The account commences by reviewing, in Volume 1, the problems presented by this population of amputees in the context of an ongoing limb fitting service, and shows hoer the difficulties of prehension arise in this situation. The provision of upper limb prostheses in general is then reviewed with reference to representative literature on the subject, where various inadequacies of existing systems are considered in the context of the immediate practical problem of the provision of adequate prehension facilities for bilateral amputees. The experimental and practical work of Volume 2 commences with an appraisal of the requirements for a hand prosthesis in the light of the information derived from Volume Is, and this, together with the results of some simple experiments, leads to a broad specification for a hand mechanism. Various experimental mechanisms are then described, leading to the development of a mechanism suitable for patient trials. The problem of the provision of the cosmetic cover for the mechanism emerges as the major obstacle in the way of further progress, and a new process for cosmetic glove production is devised, This is followed by consideration of the various problems of control associated with the hand prosthesis, some working hardware is developed and guidelines for future work on control are outlined. The thesis concludes with an appraisal of the work following trial fittings on patients, which shows the principles to be successful in Operation and indications for future trends are given in the context of a wider amputee population who may benefit from some aspects of the work