34,059 research outputs found
DESIGN AND ANALYSIS OF A 3D-PRINTED, THERMOPLASTIC ELASTOMER (TPE) SPRING ELEMENT FOR USE IN CORRECTIVE HAND ORTHOTICS
This thesis proposes an algorithm that determine the geometry of 3D-printed, custom-designed spring element bands made of thermoplastic elastomer (TPE) for use in a wearable orthotic device to aid in the physical therapy of a human hand exhibiting spasticity after stroke. Each finger of the hand is modeled as a mechanical system consisting of a triple-rod pendulum with nonlinear stiffness at each joint and forces applied at the attachment point of each flexor muscle. The system is assumed quasi-static, which leads to a torque balance between the flexor tendons in the hand, joint stiffness and the design force applied to the fingertip by the 3D-printed spring element. To better understand material properties of the spring element’s material, several tests are performed on TPE specimens printed with different infill geometries, including tensile tests and cyclic loading tests. The data and stress-strain curves for each geometry type are presented, which yield a nonlinear relationship between stress and strain as well as apparent hysteresis. Polynomial curves are used to fit the data, which allows for the band geometry to be designed. A hypothetical hand is presented along with how input measurements might be taken for the algorithm. The inputs are entered into the algorithm, and the geometry of the bands for each finger are generated. Results are discussed, and future work is noted, providing a means for the design of a customized orthotic device
GelSlim: A High-Resolution, Compact, Robust, and Calibrated Tactile-sensing Finger
This work describes the development of a high-resolution tactile-sensing
finger for robot grasping. This finger, inspired by previous GelSight sensing
techniques, features an integration that is slimmer, more robust, and with more
homogeneous output than previous vision-based tactile sensors. To achieve a
compact integration, we redesign the optical path from illumination source to
camera by combining light guides and an arrangement of mirror reflections. We
parameterize the optical path with geometric design variables and describe the
tradeoffs between the finger thickness, the depth of field of the camera, and
the size of the tactile sensing area. The sensor sustains the wear from
continuous use -- and abuse -- in grasping tasks by combining tougher materials
for the compliant soft gel, a textured fabric skin, a structurally rigid body,
and a calibration process that maintains homogeneous illumination and contrast
of the tactile images during use. Finally, we evaluate the sensor's durability
along four metrics that track the signal quality during more than 3000 grasping
experiments.Comment: RA-L Pre-print. 8 page
3D Printed Soft Robotic Hand
Soft robotics is an emerging industry, largely dominated by companies which hand mold their actuators. Our team set out to design an entirely 3D printed soft robotic hand, powered by a pneumatic control system which will prove both the capabilities of soft robots and those of 3D printing. Through research, computer aided design, finite element analysis, and experimental testing, a functioning actuator was created capable of a deflection of 2.17” at a maximum pressure input of 15 psi. The single actuator was expanded into a 4 finger gripper and the design was printed and assembled. The created prototype was ultimately able to lift both a 100-gram apple and a 4-gram pill, proving its functionality in two prominent industries: pharmaceutical and food packing
Improved GelSight Tactile Sensor for Measuring Geometry and Slip
A GelSight sensor uses an elastomeric slab covered with a reflective membrane
to measure tactile signals. It measures the 3D geometry and contact force
information with high spacial resolution, and successfully helped many
challenging robot tasks. A previous sensor, based on a semi-specular membrane,
produces high resolution but with limited geometry accuracy. In this paper, we
describe a new design of GelSight for robot gripper, using a Lambertian
membrane and new illumination system, which gives greatly improved geometric
accuracy while retaining the compact size. We demonstrate its use in measuring
surface normals and reconstructing height maps using photometric stereo. We
also use it for the task of slip detection, using a combination of information
about relative motions on the membrane surface and the shear distortions. Using
a robotic arm and a set of 37 everyday objects with varied properties, we find
that the sensor can detect translational and rotational slip in general cases,
and can be used to improve the stability of the grasp.Comment: IEEE/RSJ International Conference on Intelligent Robots and System
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LENS® and SFF: Enabling Technologies for Optimized Structures
Optimized, lightweight, high-strength structures are needed in many applications from aerospace
to automotive. In pursuit of such structures, there have been proposed analytical solutions and
some specialized FEA solutions for specific structures such as automobile frames. However,
generalized 3D optimization methods have been unavailable for use by most designers.
Moreover, in the cases where optimized structural solutions are available, they are often hollow,
curving, thin wall structures that cannot be fabricated by conventional manufacturing methods.
Researchers at Sandia National Laboratories and the University of Rhode Island teamed to solve
these problems. The team has been pursuing two methods of optimizing models for generalized
loading conditions, and also has been investigating the methods needed to fabricate these
structures using Laser Engineered Net Shaping™ (LENS®) and other rapid prototyping
methods. These solid freeform fabrication (SFF) methods offer the unique ability to make
hollow, high aspect ratio features out of many materials. The manufacturing development
required for LENS to make these complex structures has included the addition of rotational axes
to Sandia’s LENS machine bringing the total to 5 controlled axes. The additional axes have
required new efforts in process planning. Several of the unique structures that are only now
possible through the use of SFF technology are shown as part of the discussion of this exciting
new application for SFF.Mechanical Engineerin
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