Interconnect optimizations for nanometer VLSI design

textAs the semiconductor technology scales into deeper sub-micron domain, billions of transistors can be used on a single system-on-chip (SOC) makes interconnection optimization more important roughly for two reasons. First, congestion, power, timing in routing and buffering requirements make inter- connection optimization more and more challenging. Second, gate delay get- ting shorter while the RC delay gets longer due to scaling. Study of interconnection construction and optimization algorithms in real industry flows and designs ends up with interesting findings. One used to be overlooked but very important and practical problem is how to utilize over- the-block routing resources intelligently. Routing over large IP blocks needs special attention as there is almost no way to insert buffers inside hard IP blocks, which can lead to unsolvable slew/timing violations. In current design flows we have seen, the routing resources over the IP blocks were either dealt as routing blockages leading to a significant waste, or simply treated in the same way as outside-the-block routing resources, which would violate the slew constraints and thus fail buffering. To handle that, this work proposes a novel buffering-aware over-the- block rectilinear Steiner minimum tree (BOB-RSMT) algorithm which helps reclaim the “wasted” over-the-block routing resources while meeting user-specified slew constraints. Proposed algorithm incrementally and efficiently migrates initial tree structures with buffering-awareness to meet slew constraints while minimizing wire-length. Moreover, due to the fact that timing optimization is important for the VLSI design, in this work, timing-driven over-the-block rectilinear Steiner tree (TOB-RST) is also studied to optimize critical paths. This proposed TOB-RST algorithm can be used in routing or post-routing stage to provide high-quality topologies to help close timing. Then a follow-up problem emerges: how to accomplish the whole routing with over-the-block routing resources used properly. Utilizing over-the- block routing resources could dramatically improve the routing solution, yet require special attention, since the slew, affected by different RC on different metal layers, must be constrained by buffering and is easily violated. Moreover, even of all nets are slew-legalized, the routing solution could still suffer from heavy congestion problem. A new global router, BOB-Router, is to solve the over-the-block global routing problem through minimizing overflows, wire-length and via count simultaneously without violating slew constraints. Based on my completed works, BOB-RSMT and BOB-Router tremendously improve the overall routing and buffering quality. Experimental results show that proposed over-the-block rectilinear Steiner tree construction and routing completely satisfies the slew constraints and significantly outperforms the obstacle-avoiding rectilinear Steiner tree construction and routing in terms of wire-length, via count and overflows.Electrical and Computer Engineerin

Shortest Paths and Steiner Trees in VLSI Routing

Routing is one of the major steps in very-large-scale integration (VLSI) design. Its task is to find disjoint wire connections between sets of points on a chip, subject to numerous constraints. This problem is solved in a two-stage approach, which consists of so-called global and detailed routing steps. For each set of metal components to be connected, global routing reduces the search space by computing corridors in which detailed routing sequentially determines the desired connections as shortest paths. In this thesis, we present new theoretical results on Steiner trees and shortest paths, the two main mathematical concepts in routing. In the practical part, we give computational results of BonnRoute, a VLSI routing tool developed at the Research Institute for Discrete Mathematics at the University of Bonn. Interconnect signal delays are becoming increasingly important in modern chip designs. Therefore, the length of paths or direct delay measures should be taken into account when constructing rectilinear Steiner trees. We consider the problem of finding a rectilinear Steiner minimum tree (RSMT) that --- as a secondary objective --- minimizes a signal delay related objective. Given a source we derive some structural properties of RSMTs for which the weighted sum of path lengths from the source to the other terminals is minimized. Also, we present an exact algorithm for constructing RSMTs with weighted sum of path lengths as secondary objective, and a heuristic for various secondary objectives. Computational results for industrial designs are presented. We further consider the problem of finding a shortest rectilinear Steiner tree in the plane in the presence of rectilinear obstacles. The Steiner tree is allowed to run over obstacles; however, if it intersects an obstacle, then no connected component of the induced subtree must be longer than a given fixed length. This kind of length restriction is motivated by its application in VLSI routing where a large Steiner tree requires the insertion of repeaters which must not be placed on top of obstacles. We show that there are optimal length-restricted Steiner trees with a special structure. In particular, we prove that a certain graph (called augmented Hanan grid) always contains an optimal solution. Based on this structural result, we give an approximation scheme for the special case that all obstacles are of rectangular shape or are represented by at most a constant number of edges. Turning to the shortest paths problem, we present a new generic framework for Dijkstra's algorithm for finding shortest paths in digraphs with non-negative integral edge lengths. Instead of labeling individual vertices, we label subgraphs which partition the given graph. Much better running times can be achieved if the number of involved subgraphs is small compared to the order of the original graph and the shortest path problems restricted to these subgraphs is computationally easy. As an application we consider the VLSI routing problem, where we need to find millions of shortest paths in partial grid graphs with billions of vertices. Here, the algorithm can be applied twice, once in a coarse abstraction (where the labeled subgraphs are rectangles), and once in a detailed model (where the labeled subgraphs are intervals). Using the result of the first algorithm to speed up the second one via goal-oriented techniques leads to considerably reduced running time. We illustrate this with the routing program BonnRoute on leading-edge industrial chips. Finally, we present computational results of BonnRoute obtained on real-world VLSI chips. BonnRoute fulfills all requirements of modern VLSI routing and has been used by IBM and its customers over many years to produce more than one thousand different chips. To demonstrate the strength of BonnRoute as a state-of-the-art industrial routing tool, we show that it performs excellently on all traditional quality measures such as wire length and number of vias, but also on further criteria of equal importance in the every-day work of the designer

Intra Region Routing

The custom integrated circuit routing problem normally requires partitioning into rectangular routing regions. Natural partitions usually result in regions that form both channels and areas . This dissertation introduces several new channel and area routing algorithms and measures their performance. A formal description of the channel routing problem is presented and a relationship is established between the selection of intervals for each track and the number of tracks in the completed channel. This relationship is used as an analysis tool that leads to the development of two new and highly effective channel routing algorithms: the Revised and LCP algorithms. The performance of these algorithms is compared against the Dogleg, Greedy, and several area routing algorithms over sets of randomly generated channels. The results indicate performance increases ranging from 2.74 to 34 times, depending on the characteristics of the channel. In area routing, a new Degree of Freedom (DOF) based algorithm is developed that is straightforward to implement, is extensible to multipoint nets and reports if a path does not exist to complete the net. The quality of area routing algorithms is measured by the difficulty of the areas that can be successfully routed over sets of randomly generated areas. An extended definition of Manhattan Area Measure (MAM) is introduced as a measure of the difficulty of completing the wiring for areas with multipoint nets. The results show that the DOF algorithm has higher completion rates than the Lee algorithm. This difference is greatest in areas with high aspect ratios. A new measure of the difficulty of an area is developed that places upper bounds on the performance of area routing algorithms. In areas with low aspect ratios, the drop in algorithm completion rates is closely related to this upper bound

Heterogeneous Self-Reconfiguring Robotics

Self-reconfiguring (SR) robots are modular systems that can autonomously change shape, or reconfigure, for increased versatility and adaptability in unknown environments. In this thesis, we investigate planning and control for systems of non-identical modules, known as heterogeneous SR robots. Although previous approaches rely on module homogeneity as a critical property, we show that the planning complexity of fundamental algorithmic problems in the heterogeneous case is equivalent to that of systems with identical modules. Primarily, we study the problem of how to plan shape changes while considering the placement of specific modules within the structure. We characterize this key challenge in terms of the amount of free space available to the robot and develop a series of decentralized reconfiguration planning algorithms that assume progressively more severe free space constraints and support reconfiguration among obstacles. In addition, we compose our basic planning techniques in different ways to address problems in the related task domains of positioning modules according to function, locomotion among obstacles, self-repair, and recognizing the achievement of distributed goal-states. We also describe the design of a novel simulation environment, implementation results using this simulator, and experimental results in hardware using a planar SR system called the Crystal Robot. These results encourage development of heterogeneous systems. Our algorithms enhance the versatility and adaptability of SR robots by enabling them to use functionally specialized components to match capability, in addition to shape, to the task at hand

Approximation Algorithms for Network Design Problems

We consider different variants of network design problems. Given a set of points in the plane we search for a shortest interconnection of them. In this general formulation the problem is known as Steiner tree problem. We consider the special case of octilinear Steiner trees in the presence of hard and soft obstacles. In an octilinear Steiner tree the line segments connecting the points are allowed to run either in horizontal, vertical or diagonal direction. An obstacle is a connected region in the plane bounded by a simple polygon. No line segment of an octilinear Steiner tree is allowed to lie in the interior of a hard obstacle. If we intersect a Steiner tree with the interior of a soft obstacle, no connected component of the induced subtree is allowed to be longer than a given fixed length. We provide polynomial time approximation schemes for the octilinear Steiner tree problem in the presence of hard and soft obstacles. These were the first presented approximation schemes introduced for the problems. Additionally, we introduce a (2+epsilon)-approximation algorithm for soft obstacles. We then turn to Euclidean group Steiner trees. Instead of a set of fixed points we get for each point a set of potential locations (combined into groups) and we need to pick only one location of each group. The groups we consider lie inside disjoint regions fulfilling a special property so-called alpha-fatness. Roughly speaking, the term alpha-fat specifies the shape of the region in comparison to a disk. We give the first approximation algorithm for this problem and achieve an approximation ratio of (1+epsilon)(9.093alpha +1). Last, we consider Manhattan networks. They are allowed to contain edges only in horizontal and vertical direction. In contrast to Steiner trees they contain a shortest path between each pair of points. We introduce insights into the structure of Manhattan networks, particularly in the context of so-called staircases. We give three new approximation algorithms for the Manhattan network problem, the first with approximation ratio 3 and two algorithms with ratio 2. To this end we introduce two algorithms for the Manhattan network problem of staircases. The first algorithm solves the problem to optimality the second yields a 2-approximation. Variants of both algorithms are already known in the literature. Since we use a slightly different definition of staircases and we need special properties of them, we adopt the algorithms to our situation. The 2-approximation algorithms achieve the best known approximation ratio of an algorithm for the Manhattan network problem known so far. Last we give an idea how we could possibly find an algorithm with better approximation ratio

Timing-Constrained Global Routing with Buffered Steiner Trees

This dissertation deals with the combination of two key problems that arise in the physical design of computer chips: global routing and buffering. The task of buffering is the insertion of buffers and inverters into the chip's netlist to speed-up signal delays and to improve electrical properties of the chip. Insertion of buffers and inverters goes alongside with construction of Steiner trees that connect logical sources with possibly many logical sinks and have buffers and inverters as parts of these connections. Classical global routing focuses on packing Steiner trees within the limited routing space. Buffering and global routing have been solved separately in the past. In this thesis we overcome the limitations of the classical approaches by considering the buffering problem as a global, multi-objective problem. We study its theoretical aspects and propose algorithms which we implement in the tool BonnRouteBuffer for timing-constrained global routing with buffered Steiner trees. At its core, we propose a new theoretically founded framework to model timing constraints inherently within global routing. As most important sub-task we have to compute a buffered Steiner tree for a single net minimizing the sum of prices for delays, routing congestion, placement congestion, power consumption, and net length. For this sub-task we present a fully polynomial time approximation scheme to compute an almost-cheapest Steiner tree with a given routing topology and prove that an exact algorithm cannot exist unless P=NP. For topology computation we present a bicriteria approximation algorithm that bounds both the geometric length and the worst slack of the topology. To improve the practical results we present many heuristic modifications, speed-up- and post-optimization techniques for buffered Steiner trees. We conduct experiments on challenging real-world test cases provided by our cooperation partner IBM to demonstrate the quality of our tool. Our new algorithm could produce better solutions with respect to both timing and routability. After post-processing with gate sizing and Vt-assignment, we can even reduce the power consumption on most instances. Overall, our results show that our tool BonnRouteBuffer for timing-constrained global routing is superior to industrial state-of-the-art tools

Fast Repeater Tree Construction

Repeaters are used during physical design of chips to improve the electrical and timing properties of interconnections. They are added along Steiner trees that connect root gates to sinks, creating repeater trees. Their construction became a crucial part of chip design. We present a new algorithm to solve the repeater tree construction problem. We first present an extensive version of the Repeater Tree Problem. Our problem formulation encapsulates most of the constraints that have been studied so far. We also consider several aspects for the first time, for example, slew dependent required arrival times at repeater tree sinks. The employed technology, the properties of available repeaters and metal wires, the shape of the chip, the temperature, the voltages, and many other factors highly influence the results of repeater tree construction. To take all this into account, we extensively preprocess the environment to extract parameters for our algorithms. We first present an algorithm for Steiner tree creation and prove that our algorithm is able to create timing-efficient as well as cost-efficient trees. Our algorithm is based on a delay model that accurately describes the timing that one can achieve after repeater insertion upfront. Next, we deal with the problem of adding repeaters to a given Steiner tree. The predominantly used algorithms to solve this problem use dynamic programming. However, they have several drawbacks. Firstly, potential repeater positions along the Steiner tree have to be chosen upfront. Secondly, the algorithms strictly follow the given Steiner tree and miss optimization opportunities. Finally, dynamic programming causes high running times. We present our new buffer insertion algorithm, Fast Buffering, that overcomes these limitations. It is able to produce results with similar quality to a dynamic programming approach but a much better running time. In addition, we also present improvements to the dynamic programming approach that allows us to push the quality at the expense of a high running time. We have implemented our algorithms as part of the BonnTools physical design optimization suite developed at the Research Institute for Discrete Mathematics in cooperation with IBM. Our implementation deals with all tedious details of a grown real-world chip optimization environment. We have created extensive experimental results on challenging real-world test cases provided by our cooperation partner. Our algorithm can solve about 5.7 million instances per hour