Research and Implement of PMSM Regenerative Braking Control for Electric Vehicle

As the society pays more and more attention to the environment pollution and energy crisis, the electric vehicle (EV) development also entered in a new era. With the development of motor speed control technology and the improvement of motor performance, although the dynamic performance and economical cost of EVs are both better than the internal-combustion engine vehicle (ICEV), the driving range limit and charging station distribution are two major problems which limit the popularization of EVs. In order to extend driving range for EVs, regenerative braking (RB) emerges which is able to recover energy during the braking process to improve the energy efficiency. This thesis aims to investigate the RB based pure electric braking system and its implementation. There are many forms of RB system such as fully electrified braking system and blended braking system (BBS) which is equipped both electric RB system and hydraulic braking (HB) system. In this thesis the main research objective is the RB based fully electrified braking system, however, RB system cannot satisfy all braking situation only by itself. Because the regenerating electromagnetic torque may be too small to meet the braking intention of the driver when the vehicle speed is very low and the regenerating electromagnetic torque may be not enough to stop the vehicle as soon as possible in the case of emergency braking. So, in order to ensure braking safety and braking performance, braking torque should be provided with different forms regarding different braking situation and different braking intention. In this thesis, braking torque is classified into three types. First one is normal reverse current braking when the vehicle speed is too low to have enough RB torque. Second one is RB torque which could recover kinetic energy by regenerating electricity and collecting electric energy into battery packs. The last braking situation is emergency where the braking torque is provided by motor plugging braking based on the optimal slip ratio braking control strategy. Considering two indicators of the RB system which are regenerative efficiency and braking safety, a trade-off point should be found and the corresponding control strategy should be designed. In this thesis, the maximum regenerative efficiency is obtained by a braking torque distribution strategy between front wheel and rear wheel based on a maximum available RB torque estimation method and ECE-R13 regulation. And the emergency braking performance is ensured by a novel fractional-order integral sliding mode control (FOISMC) and numerical simulations show that the control performance is better than the conventional sliding mode controller

On-line Condition Monitoring, Fault Detection and Diagnosis in Electrical Machines and Power Electronic Converters

The objective of this PhD research is to develop robust, and non-intrusive condition monitoring methods for induction motors fed by closed-loop inverters. The flexible energy forms synthesized by these connected power electronic converters greatly enhance the performance and expand the operating region of induction motors. They also significantly alter the fault behavior of these electric machines and complicate the fault detection and protection. The current state of the art in condition monitoring of power-converter-fed electric machines is underdeveloped as compared to the maturing condition monitoring techniques for grid-connected electric machines. This dissertation first investigates the stator turn-to-turn fault modelling for induction motors (IM) fed by a grid directly. A novel and more meaningful model of the motor itself was developed and a comprehensive study of the closed-loop inverter drives was conducted. A direct torque control (DTC) method was selected for controlling IM’s electromagnetic torque and stator flux-linkage amplitude in industrial applications. Additionally, a new driver based on DTC rules, predictive control theory and fuzzy logic inference system for the IM was developed. This novel controller improves the performance of the torque control on the IM as it reduces most of the disadvantages of the classical and predictive DTC drivers. An analytical investigation of the impacts of the stator inter-turn short-circuit of the machine in the controller and its reaction was performed. This research sets a based knowledge and clear foundations of the events happening inside the IM and internally in the DTC when the machine is damaged by a turn fault in the stator. This dissertation also develops a technique for the health monitoring of the induction machine under stator turn failure. The developed technique was based on the monitoring of the off-diagonal term of the sequence component impedance matrix. Its advantages are that it is independent of the IM parameters, it is immune to the sensors’ errors, it requires a small learning stage, compared with NN, and it is not intrusive, robust and online. The research developed in this dissertation represents a significant advance that can be utilized in fault detection and condition monitoring in industrial applications, transportation electrification as well as the utilization of renewable energy microgrids. To conclude, this PhD research focuses on the development of condition monitoring techniques, modelling, and insightful analyses of a specific type of electric machine system. The fundamental ideas behind the proposed condition monitoring technique, model and analysis are quite universal and appeals to a much wider variety of electric machines connected to power electronic converters or drivers. To sum up, this PhD research has a broad beneficial impact on a wide spectrum of power-converter-fed electric machines and is thus of practical importance

Simulation of Electric Vehicles Combining Structural and Functional Approaches

In this paper the construction of a model that represents the behavior of an Electric Vehicle is described. Both the mechanical and the electric traction systems are represented using Multi-Bond Graph structural approach suited to model large scale physical systems. Then the model of the controllers, represented with a functional approach, is included giving rise to an integrated model which exploits the advantages of both approaches. Simulation and experimental results are aimed to illustrate the electromechanical interaction and to validate the proposal.Fil: Silva, Luis Ignacio. Consejo Nacional de Investigaciones Científicas y Técnicas; Argentina. Universidad Nacional de Rio Cuarto. Facultad de Ingeniería. Grupo de Electronica Aplicada; ArgentinaFil: Magallán, Guillermo Andrés. Consejo Nacional de Investigaciones Científicas y Técnicas; Argentina. Universidad Nacional de Rio Cuarto. Facultad de Ingeniería. Grupo de Electronica Aplicada; ArgentinaFil: de la Barrera, Pablo Martin. Consejo Nacional de Investigaciones Científicas y Técnicas; Argentina. Universidad Nacional de Rio Cuarto. Facultad de Ingeniería. Grupo de Electronica Aplicada; ArgentinaFil: de Angelo, Cristian Hernan. Consejo Nacional de Investigaciones Científicas y Técnicas; Argentina. Universidad Nacional de Rio Cuarto. Facultad de Ingeniería. Grupo de Electronica Aplicada; ArgentinaFil: Garcia, Guillermo. Consejo Nacional de Investigaciones Científicas y Técnicas; Argentina. Universidad Nacional de Rio Cuarto. Facultad de Ingeniería. Grupo de Electronica Aplicada; Argentin

Improved method for the scalar control of induction motor drives

Many control schemes have been proposed for induction motors, which are in themselves highly complex non-linear and sometimes internally unstable systems.One of themost accurate control schemes is encodered rotor flux orientated vector control. The advantages and disadvantages of this control are well known and several variations, or reduced vector schemes, have been proposed. This study introduces an improved encoderless scalar, or approximated vector, control method for induction machines which can be applied to general purpose applications that do not require the most precise control. The proposed method overcomes practical difficulties and is suitable for industrial applications. The slip compensated stator flux linkage oriented scheme proposed in this study does not require flux estimation or a speed sensor, only requiring nameplate data, stator current and stator resistance measurement, which can easily be determined at start-up. Simulation and experimental investigations including field weakening operation and the effect of stator resistance variation demonstrate the improved performance of the new scheme compared to previous open loop V/Hz and stator resistive compensated schemes especially at low rotor speeds

Improved braking performance of an electric vehicle by integrating plug braking with regenerative braking.

With the increase in demand for green energy, new technologies are evolved to improve energy efficiency. One of the methods to improve energy efficiency in electric vehicles and hybrid electric vehicles is regenerative braking. As regeneration is not effective during low speeds, hydraulic braking is being used along with regenerative braking. Different control algorithms are proposed in literature for proper selection between the two types of braking. The hydraulic braking system consists of multiple pistons that provide equal distribution of braking force on the wheels. However, this can be directly achieved by providing necessary braking torque on the shaft by applying dissipative braking at low speeds using an auxiliary motor parallel to the traction motor. In this thesis, a method is proposed where two induction motors are used, one as the traction motor and other as an auxiliary motor to demonstrate braking phenomenon. Plug braking of auxiliary motor is integrated with regenerative braking of main motor by coupling both the shafts of the two motors. The advantage of this method is that force is directly acting on the shaft and hence equal braking force is distributed on all the wheels, even at low speeds. The auxiliary motor can also be used for propulsion according to the torque demand and peak regeneration current can be counteracted by the plugging current thus limiting the battery current to its range. The disadvantage is that some amount energy is dissipated during plugging for small duration at low speeds. A transient analysis implementing vector control of induction machine is performed in Matlab and the results show good braking performance

Optimal Design and Control of Multi-Motor Drive System for Industrial Application

In this paper, the topology of the adjustable speed drive with active front end rectifier is considered in terms of application in multi-motor drives. A dynamic model of the rectifier with a coupled LCL filter is presented. A simulation model has been developed for the analysis of multi-motor drive system dynamics and power flow. Based on the simulation model, the functional possibilities of reversible induction motor drive with active front end converter and multiple voltage source inverters on a common DC bus at the motor side are analysed. One example of the application of a complex full regenerative multi-motor drive system on a common DC bus for an industrial crane, implemented with Siemens converters, is shown. The motor and generator mode of operation from the aspect of energy saving as well as the influence of drives on the distribution network from the aspect of higher harmonics and power factors are analysed. Siemens\u27s original software, Starter commissioning tool, for drives configuration and data acquisition is used