Industrial automation and control in hazardous nuclear environments

textThis report discusses the design and implementation of an automated system for use in geometrically-constrained, hazardous glovebox environments. This system’s purpose is to reduce a hemispherical plutonium pit into smaller pieces that fit inside of a crucible. The size reduction of plutonium pits supports stockpile stewardship efforts by the United States Department of Energy. The automation of this process increases the safety of radiation workers by handling radioactive nuclear material. This decreases glovebox worker dose and exposure to tools, sharps, and fines. This effort examines the hardware and software framework developed to support the use of a Port Deployed Manipulator (PDM) for a contact task. This research effort uses a 7 Degree-of-Freedom (DOF) PDM and a micropunch to reduce hemispherical pit surrogates. Formulation of the material reduction execution algorithm involved addressing a variety of topics related to industrial automation: 1. Collision detection and object recognition based on user-specified parameters. 2. Joint torque monitoring 3. Online motion planning for contact tasks 4. Object-in-hand industrial manufacturing 5. Grasping and handling of nuclear material 6. Software compliance via robust nonlinear control methods A high-bandwidth collision detection algorithm involving joint torque monitoring was developed to increase robot safety during operation. The motion planning algorithm developed for this effort takes variable geometric properties to be used with a range of hemishells. The algorithm’s feasibility was validated on a hardware test bed in a laboratory setting. Hardware cold tests conclude that mechanical compliance is sufficient for task completion. However, software compliance would increase performance, ef- ficiency, and safety during task execution. Two different nonlinear force control laws (feedback linearization and sliding mode control) that minimize object shear forces were developed using a simplified material reduction simulation. It is recommended that glovebox automation research continue to increase worker safety throughout the DOE complex.Mechanical Engineerin

A Contribution to the Design of Highly Redundant Compliant Aerial Manipulation Systems

Es ist vorhersehbar, dass die Luftmanipulatoren in den nächsten Jahrzehnten für viele Aufgaben eingesetzt werden, die entweder zu gefährlich oder zu teuer sind, um sie mit herkömmlichen Methoden zu bewältigen. In dieser Arbeit wird eine neuartige Lösung für die Gesamtsteuerung von hochredundanten Luftmanipulationssystemen vorgestellt. Die Ergebnisse werden auf eine Referenzkonfiguration angewendet, die als universelle Plattform für die Durchführung verschiedener Luftmanipulationsaufgaben etabliert wird. Diese Plattform besteht aus einer omnidirektionalen Drohne und einem seriellen Manipulator. Um den modularen Regelungsentwurf zu gewährleisten, werden zwei rechnerisch effiziente Algorithmen untersucht, um den virtuellen Eingang den Aktuatorbefehlen zuzuordnen. Durch die Integration eines auf einem künstlichen neuronalen Netz basierenden Diagnosemoduls und der rekonfigurierbaren Steuerungszuordnung in den Regelkreis, wird die Fehlertoleranz für die Drohne erzielt. Außerdem wird die Motorsättigung durch Rekonfiguration der Geschwindigkeits- und Beschleunigungsprofile behandelt. Für die Beobachtung der externen Kräfte und Drehmomente werden zwei Filter vorgestellt. Dies ist notwendig, um ein nachgiebiges Verhalten des Endeffektors durch die achsenselektive Impedanzregelung zu erreichen. Unter Ausnutzung der Redundanz des vorgestellten Luftmanipulators wird ein Regler entworfen, der nicht nur die Referenz der Endeffektor-Bewegung verfolgt, sondern auch priorisierte sekundäre Aufgaben ausführt. Die Wirksamkeit der vorgestellten Lösungen wird durch umfangreiche Tests überprüft, und das vorgestellte Steuerungssystem wird als sehr vielseitig und effektiv bewertet.:1 Introduction 2 Fundamentals 3 System Design and Modeling 4 Reconfigurable Control Allocation 5 Fault Diagnostics For Free Flight 6 Force and Torque Observer 7 Trajectory Generation 8 Hybrid Task Priority Control 9 System Integration and Performance Evaluation 10 ConclusionIn the following decades, aerial manipulators are expected to be deployed in scenarios that are either too dangerous for human beings or too expensive to be accomplished by traditional methods. This thesis presents a novel solution for the overall control of highly redundant aerial manipulation systems. The results are applied to a reference configuration established as a universal platform for performing various aerial manipulation tasks. The platform consists of an omnidirectional multirotor UAV and a serial manipulator. To ensure modular control design, two computationally efficient algorithms are studied to allocate the virtual input to actuator commands. Fault tolerance of the aerial vehicle is achieved by integrating a diagnostic module based on an artificial neural network and the reconfigurable control allocation into the control loop. Besides, the risk of input saturation of individual rotors is minimized by predicting and reconfiguring the speed and acceleration responses. Two filter-based observers are presented to provide the knowledge of external forces and torques, which is necessary to achieve compliant behavior of the end-effector through an axis-selective impedance control in the outer loop. Exploiting the redundancy of the proposed aerial manipulator, the author has designed a control law to achieve the desired end-effector motion and execute secondary tasks in order of priority. The effectiveness of the proposed designs is verified with extensive tests generated by following Monte Carlo method, and the presented control scheme is proved to be versatile and effective.:1 Introduction 2 Fundamentals 3 System Design and Modeling 4 Reconfigurable Control Allocation 5 Fault Diagnostics For Free Flight 6 Force and Torque Observer 7 Trajectory Generation 8 Hybrid Task Priority Control 9 System Integration and Performance Evaluation 10 Conclusio

Discrete-time Optimal Adaptive RBFNN Control for Robot Manipulators with Uncertain Dynamics

In this paper, a novel optimal adaptive radial basis function neural network (RBFNN) control has been investigated for a class of multiple-input-multiple-output (MIMO) nonlinear robot manipulators with uncertain dynamics in discrete time. To facilitate digital implementations of the robot controller, a robot model in discrete time has been employed. A high order uncertain robot model is able to be transformed to a predictor form, and a feedback control system has been then developed without noncausal problem in discrete time. The controller has been designed by an adaptive neural network (NN) based on the feedback system. The adaptive RBFNN robot control system has been investigated by a critic RBFNN and an actor RBFNN to approximate a desired control and a strategic utility function, respectively. The rigorous Lyapunov analysis is used to establish uniformly ultimate boundedness (UUB) of closed-loop signals, and the high-quality dynamic performance against uncertainties and disturbances is obtained by appropriately selecting the controller parameters. Simulation studies validate that the proposed control scheme has performed better than other available methods currently, for robot manipulators

Advanced Strategies for Robot Manipulators

Amongst the robotic systems, robot manipulators have proven themselves to be of increasing importance and are widely adopted to substitute for human in repetitive and/or hazardous tasks. Modern manipulators are designed complicatedly and need to do more precise, crucial and critical tasks. So, the simple traditional control methods cannot be efficient, and advanced control strategies with considering special constraints are needed to establish. In spite of the fact that groundbreaking researches have been carried out in this realm until now, there are still many novel aspects which have to be explored

Adaptive Control of Systems with Quantization and Time Delays

This thesis addresses problems relating to tracking control of nonlinear systems in the presence of quantization and time delays. Motivated by the importance in areas such as networked control systems (NCSs) and digital systems, where the use of a communication network in NCS introduces several constraints to the control system, such as the occurrence of quantization and time delays. Quantization and time delays are of both practical and theoretical importance, and the study of systems where these issues arises is thus of great importance. If the system also has parameters that vary or are uncertain, this will make the control problem more complicated. Adaptive control is one tool to handle such system uncertainty. In this thesis, adaptive backstepping control schemes are proposed to handle uncertainties in the system, and to reduce the effects of quantization. Different control problems are considered where quantization is introduced in the control loop, either at the input, the state or both the input and the state. The quantization introduces difficulties in the controller design and stability analysis due to the limited information and nonlinear characteristics, such as discontinuous phenomena. In the thesis, it is analytically shown how the choice of quantization level affects the tracking performance, and how the stability of the closed-loop system equilibrium can be achieved by choosing proper design parameters. In addition, a predictor feedback control scheme is proposed to compensate for a time delay in the system, where the inputs are quantized at the same time. Experiments on a 2-degrees of freedom (DOF) helicopter system demonstrate the different developed control schemes.publishedVersio