Development of a knowledge base for the planning of prismatic parts inspection on CMM

Inspection on coordinate measuring machines (CMMs) is based on software support for various classes of metrological tasks, i.e. Tolerances. Today, the design of a uniform inspection plan for a measuring part presents a rather complex issue due to the following: (i) metrological complexity of a measuring part; (ii) skills and knowledge of a designer / inspection planner; and (iii) software for CAI model, considered as a part of an integrated CAD-CAPP-CAM-CAI system. This issue could be addressed by the usage of expert systems that generate a conceptual inspection plan for a measuring part, based on which the inspection plan for a selected CMM could be automatically developed. This paper presents the development of a model of an automatic inspection planning system for CMMs, and, in particular, the developed knowledge base model

Development of a knowledge base for the planning of prismatic parts inspection on CMM

Inspection on coordinate measuring machines (CMMs) is based on software support for various classes of metrological tasks, i.e. Tolerances. Today, the design of a uniform inspection plan for a measuring part presents a rather complex issue due to the following: (i) metrological complexity of a measuring part; (ii) skills and knowledge of a designer / inspection planner; and (iii) software for CAI model, considered as a part of an integrated CAD-CAPP-CAM-CAI system. This issue could be addressed by the usage of expert systems that generate a conceptual inspection plan for a measuring part, based on which the inspection plan for a selected CMM could be automatically developed. This paper presents the development of a model of an automatic inspection planning system for CMMs, and, in particular, the developed knowledge base model

Influence of the ratio on the mechanical properties of epoxy resin composite with diapers waste as fillers for partition panel application

Materials play significant role in the domestic economy and defense with the fast growth of science and technology field. New materials are the core of fresh technologies and the three pillars of modern science and technology are materials science, power technology and data science. The prior properties of the partition panel by using recycled diapers waste depend on the origin of waste deposits and its chemical constituents. This study presents the influence of the ratio on the mechanical properties of polymer in diapers waste reinforced with binder matrix for partition panel application. The aim of this study was to investigate the influence of different ratio of diapers waste polymer reinforced epoxy-matrix with regards to mechanical properties and morphology analysis. The polymer includes polypropylene, polystyrene, polyethylene and superabsorbent polymer (SAP) were used as reinforcing material. The tensile and bending resistance for ratio of 0.4 diapers waste polymers indicated the optimum ratio for fabricating the partition panel. Samples with 0.4 ratios of diapers waste polymers have highest stiffness of elasticity reading with 76.06 MPa. A correlation between the micro structural analysis using scanning electron microscope (SEM) and the mechanical properties of the material has been discussed

Intelligent feature based resource selection and process planning

Lien vers la version éditeur: https://www.inderscience.com/books/index.php?action=record&rec_id=755&chapNum=3&journalID=1022&year=2010This paper presents an intelligent knowledge-based integrated manufacturing system using the STEP feature-based modeling and rule based intelligent techniques to generate suitable process plans for prismatic parts. The system carries out several stages of process planning, such as identification of the pairs of feature/tool that satisfy the required conditions, generation of the possible process plans from identified tools/machine pairs, and selection of the most interesting process plans considering the economical or timing indicators. The suitable processes plans are selected according to the acceptable range of quality, time and cost factors. Each process plan is represented in the tree format by the information items corresponding to their CNC Machine, required tools characteristics, times (machining, setup, preparatory) and the required machining sequences. The process simulation module is provided to demonstrate the different sequences of machining. After selection of suitable process plan, the G-code language used by CNC machines is generated automatically. This approach is validated through a case

Process capability modelling: a review report of feature representation methodologies

Approximately 150 technical papers on the features methodology have been carefully studied and some selected papers have been commented upon. The abstracts of the comments are documented and attached to this report. The methodologies reviewed are mainly divided into two approaches, ie. feature recognition and design by features. Papers which deal with some specific topics such as feature taxonomies, dimensions and tolerances, feature concepts, etc. are also included in the document

CAD/CAM integration based on machining features for prismatic parts

The development of CAD and CAM technology has significantly increased efficiency in each individual area. The independent development, however, greatly restrained the improvement of overall efficiency from design to manufacturing. The simple integration between CAD and CAM systems has been achieved. Current integrated CAD/CAM systems can share the same geometry model of a product in a neutral or proprietary format. However, the process plan information of the product from CAPP systems cannot serve as a starting point for CAM systems to generate tool paths and NC programs. The user still needs to manually create the machining operations and define geometry, cutting tool, and various parameters for each operation. Features play an important role in the recent research on CAD/CAM integration. This thesis investigated the integration of CAD/CAM systems based on machining features. The focus of the research is to connect CAPP systems and CAM systems by machining features, to reduce the unnecessary user interface and to automate the process of tool path preparation. Machining features are utilized to define machining geometries and eliminate the necessity of user interventions in UG. A prototype is developed to demonstrate the CAD/CAM integration based on machining features for prismatic parts. The prototype integration layer is implemented in conjunction with an existing CAPP system, FBMach, and a commercial CAD/CAM system, Unigraphics. Not only geometry information of the product but also the process plan information and machining feature information are directly available to the CAM system and tool paths can be automatically generated from solid models and process plans

Aggregate process planning and manufacturing assessment for concurrent engineering

The introduction of concurrent engineering has led to a need to perform product development tasks with reduced information detail. Decisions taken during the early design stages will have the greatest influence on the cost of manufacture. The manufacturing requirements for alternative design options should therefore be considered at this time. Existing tools for product manufacture assessment are either too detailed, requiring the results of detailed design information, or too abstract, unable to consider small changes in design configuration. There is a need for an intermediate level of assessment which will make use of additional design detail where available, whilst allowing assessment of early designs. This thesis develops the concept of aggregate process planning as a methodology for supporting concurrent engineering. A methodology for performing aggregate process planning of early product designs is presented. Process and resources alternatives are identified for each feature of the component and production plans are generated from these options. Alternative production plans are assessed in terms of cost, quality and production time. A computer based system (CESS, Concurrent Engineering Support System) has been developed to implement the proposed methodology. The system employs object oriented modelling techniques to represent designs, manufacturing resources and process planning knowledge. A product model suitable for the representation of component designs at varying levels of detail is presented. An aggregate process planning functionality has been developed to allow the generation of sets of alternative plans for a component in a given factory. Manufacturing cost is calculated from the cost of processing, set-ups, transport, material and quality. Processing times are calculated using process specific methods which are based on standard cutting data. Process quality cost is estimated from a statistical analysis of historical SPC data stored for similar operations performed in the factory, where available. The aggregate process planning functionality has been tested with example component designs drawn from industry

Process Comprehension for Interoperable CNC Manufacturing

Over the last 40 years manufacturing industry has enjoyed a rapid growth with the support of various computer-aided systems (CAD, CAPP, CAM etc.) known as CAx. Since the first Numerically Controlled (NC) machine appeared in 1952, there have been many advances in CAx resource capabilities. The information integration and interoperability between different manufacturing resources has become an important and popular research area over the last decade. Computer Numerically Controlled (CNC) machines are an important link in the manufacturing chain and the major contributor to the production capacity of manufacturing industry today. However, most of the research has focused on the information integration of upper systems in the CAD/CAPP /CAM/CNC manufacturing chain, leaving the shop floor as an isolated information island. In particular, there is limited opportunity to capture and feed shopfloor knowledge back to the upper systems. Furthermore, the part programs for the machines are not exchangeable due to the. machine specific postprocessors. Thus there is a further need to consider information interoperability between different CNC machine and other systems. This research investigates the reverse transformation of the CNC part programmes into higher level of process information, entitled process comprehension, to enable the shopfloor interoperability. A novel framework of universal process comprehension is specified and designed. The framework provides a reverse direction of information flow from the CNC machine to upper CAx systems, enabling the interoperability and recycling of the shopfloor knowledge. A prototype implementation of the framework is realised and utilised to demonstrate the functionalities through three industrially inspired test components. The major contribution of this research to knowledge is the new vision of the shopfloor interoperability associated with process knowledge capture and reuse. The research shows that process comprehension of part programmes can provide an effective solution to the issues of the shopfloor interoperability and knowledge reuse in manufacturing industries.EThOS - Electronic Theses Online ServiceGBUnited Kingdo