Model based fault diagnosis and prognosis of class of linear and nonlinear distributed parameter systems modeled by partial differential equations

With the rapid development of modern control systems, a significant number of industrial systems may suffer from component failures. An accurate yet faster fault prognosis and resilience can improve system availability and reduce unscheduled downtime. Therefore, in this dissertation, model-based prognosis and resilience control schemes have been developed for online prediction and accommodation of faults for distributed parameter systems (DPS). First, a novel fault detection, estimation and prediction framework is introduced utilizing a novel observer for a class of linear DPS with bounded disturbance by modeling the DPS as a set of partial differential equations. To relax the state measurability in DPS, filters are introduced to redesign the detection observer. Upon detecting a fault, an adaptive term is activated to estimate the multiplicative fault and a tuning law is derived to tune the fault parameter magnitude. Then based on this estimated fault parameter together with its failure limit, time-to-failure (TTF) is derived for prognosis. A novel fault accommodation scheme is developed to handle actuator and sensor faults with boundary measurements. Next, a fault isolation scheme is presented to differentiate actuator, sensor and state faults with a limited number of measurements for a class of linear and nonlinear DPS. Subsequently, actuator and sensor fault detection and prediction for a class of nonlinear DPS are considered with bounded disturbance by using a Luenberger observer. Finally, a novel resilient control scheme is proposed for nonlinear DPS once an actuator fault is detected by using an additional boundary measurement. In all the above methods, Lyapunov analysis is utilized to show the boundedness of the closed-loop signals during fault detection, prediction and resilience under mild assumptions --Abstract, page iv

Model based fault diagnosis and prognosis of nonlinear systems

Rapid technological advances have led to more and more complex industrial systems with significantly higher risk of failures. Therefore, in this dissertation, a model-based fault diagnosis and prognosis framework has been developed for fast and reliable detection of faults and prediction of failures in nonlinear systems. In the first paper, a unified model-based fault diagnosis scheme capable of detecting both additive system faults and multiplicative actuator faults, as well as approximating the fault dynamics, performing fault type determination and time-to-failure determination, is designed. Stability of the observer and online approximator is guaranteed via an adaptive update law. Since outliers can degrade the performance of fault diagnostics, the second paper introduces an online neural network (NN) based outlier identification and removal scheme which is then combined with a fault detection scheme to enhance its performance. Outliers are detected based on the estimation error and a novel tuning law prevents the NN weights from being affected by outliers. In the third paper, in contrast to papers I and II, fault diagnosis of large-scale interconnected systems is investigated. A decentralized fault prognosis scheme is developed for such systems by using a network of local fault detectors (LFD) where each LFD only requires the local measurements. The online approximators in each LFD learn the unknown interconnection functions and the fault dynamics. Derivation of robust detection thresholds and detectability conditions are also included. The fourth paper extends the decentralized fault detection from paper III and develops an accommodation scheme for nonlinear continuous-time systems. By using both detection and accommodation online approximators, the control inputs are adjusted in order to minimize the fault effects. Finally in the fifth paper, the model-based fault diagnosis of distributed parameter systems (DPS) with parabolic PDE representation in continuous-time is discussed where a PDE-based observer is designed to perform fault detection as well as estimating the unavailable system states. An adaptive online approximator is incorporated in the observer to identify unknown fault parameters. Adaptive update law guarantees the convergence of estimations and allows determination of remaining useful life --Abstract, page iv

State estimation for coupled reaction-diffusion PDE systems using modulating functions

Many systems with distributed dynamics are described by partial differential equations (PDEs). Coupled reaction-diffusion equations are a particular type of these systems. The measurement of the state over the entire spatial domain is usually required for their control. However, it is often impossible to obtain full state information with physical sensors only. For this problem, observers are developed to estimate the state based on boundary measurements. The method presented applies the so-called modulating function method, relying on an orthonormal function basis representation. Auxiliary systems are generated from the original system by applying modulating functions and formulating annihilation conditions. It is extended by a decoupling matrix step. The calculated kernels are utilized for modulating the input and output signals over a receding time window to obtain the coefficients for the basis expansion for the desired state estimation. The developed algorithm and its real-time functionality are verified via simulation of an example system related to the dynamics of chemical tubular reactors and compared to the conventional backstepping observer. The method achieves a successful state reconstruction of the system while mitigating white noise induced by the sensor. Ultimately, the modulating function approach represents a solution for the distributed state estimation problem without solving a PDE online

DEVELOPMENT OF INSTRUMENTATION AND CONTROL SYSTEMS FOR AN INTEGRAL LARGE SCALE PRESSURIZED WATER REACTOR

Small and large scale integral light water reactors are being developed to supply electrical power and to meet the needs of process heat, primarily for water desalination. This dissertation research focuses on the instrumentation and control of a large integral inherently safe light water reactor (designated as I2S-LWR) which is being designed as part of a grant by the U.S. Department of Energy Integrated Research Project (IRP). This 969 MWe integral pressurized water reactor (PWR) incorporates as many passive safety features as possible while maintaining competitive costs with current light water reactors. In support of this work, the University of Tennessee has been engaged in research to solve the instrumentation and control challenges posed by such a reactor design. This dissertation is a contribution to this effort. The objectives of this dissertation are to establish the feasibility and conceptual development of instrumentation strategies and control approaches for the I2S-LWR, with consideration to the state of the art of the field. The objectives of this work are accomplished by the completion of the following tasks: Assessment of instrumentation needs and technology gaps associated with the instrumentation of the I2S-LWR for process monitoring and control purposes. Development of dynamic models of a large integral PWR core, micro-channel heat exchangers (MCHX) that are contained within the reactor pressure vessel, and steam flashing drums located external to the containment building. Development and demonstration of control strategies for reactor power regulation, steam flashing drum pressure regulation, and flashing drum water level regulation for steady state and load-following conditions. Simulation, detection, and diagnosis of process anomalies in the I2S-LWR model. This dissertation is innovative and significant in that it reports the first instrumentation and control study of nuclear steam supply by integral pressurized water reactor coupled to an isenthalpic expansion vessel for steam generation. Further, this dissertation addresses the instrumentation and control challenges associated with integral reactors, as well as improvements to inherent safety possible in the instrumentation and control design of integral reactors. The results of analysis and simulation demonstrate the successful development of dynamic modeling, control strategies, and instrumentation for a large integral PWR

Observation and control of PDE with disturbances

In this Thesis, the problem of controlling and Observing some classes of distributed parameter systems is addressed. The particularity of this work is to consider partial differential equations (PDE) under the effect of external unknown disturbances. We consider generalized forms of two popular parabolic and hyperbolic infinite dimensional dynamics, the heat and wave equations. Sliding-mode control is used to achieve the control goals, exploiting the robustness properties of this robust control technique against persistent disturbances and parameter uncertainties

Observation and control of PDE with disturbances

In this Thesis, the problem of controlling and Observing some classes of distributed parameter systems is addressed. The particularity of this work is to consider partial differential equations (PDE) under the effect of external unknown disturbances. We consider generalized forms of two popular parabolic and hyperbolic infinite dimensional dynamics, the heat and wave equations. Sliding-mode control is used to achieve the control goals, exploiting the robustness properties of this robust control technique against persistent disturbances and parameter uncertainties

Distributed Clustering-based Sensor Fault Diagnosis for HVAC Systems

We design a Sensor Fault Detection and Isolation architecture for an IWSN monitoring an HVAC System, based on a clustering approach