A new high speed charge and high efficiency Li-Ion battery charger interface using pulse control technique

A new Li-Ion battery charger interface (BCI) using pulse control (PC) technique is designed and analyzed in this paper. Thanks to the use of PC technique, the main standards of the Li-Ion battery charger, i.e. fast charge, small surface area and high efficiency, are achieved. The proposed charger achieves full charge in forty-one minutes passing by the constant current (CC) charging mode which also included the start-up and the constant voltage mode (CV) charging mode. It designed, simulated and layouted which occupies a small size area 0.1 mm2 by using Taiwan Semiconductor Manufacturing Company 180 nm complementary metal oxide semi-conductor technology (TSMC 180 nm CMOS) technology in Cadence Virtuoso software. The battery voltage VBAT varies between 2.9 V to 4.35 V and the maximum battery current IBAT is 2.1 A in CC charging mode, according to a maximum input voltage VIN equal 5 V. The maximum charging efficiency reaches 98%

Multi-Stage Fast Charging Technique for Lithium Battery in Photovoltaic systems

In renewable energy resources such as photovoltaic (PV) systems, fast charging is an emerging case for the battery charger. In this paper, constant-current (CC) and constant-voltage (CV) charging scheme has been studied since it has the highest possible reliability for lithium based batteries. In this work a new charging technique to expedite charging time is proposed. This is a multi-stage technique which improves the threshold voltage detection during CC-stage. Thus the transition to CV-stage occurs accurately at the knee voltage. The novelty of the proposed technique is in the charging algorithm. An experiment was setup based on PIC18f4520 microcontroller. The performance of the proposed technique and the conventional CC-CV Li-ion battery charger has been compared. The result of the proposed technique shows that there is 20% improvement in charging time compared to the conventional CC-CV Li-ion battery charger. © 2022 IEEE

High Performance Power Management Integrated Circuits for Portable Devices

abstract: Portable devices often require multiple power management IC (PMIC) to power different sub-modules, Li-ion batteries are well suited for portable devices because of its small size, high energy density and long life cycle. Since Li-ion battery is the major power source for portable device, fast and high-efficiency battery charging solution has become a major requirement in portable device application. In the first part of dissertation, a high performance Li-ion switching battery charger is proposed. Cascaded two loop (CTL) control architecture is used for seamless CC-CV transition, time based technique is utilized to minimize controller area and power consumption. Time domain controller is implemented by using voltage controlled oscillator (VCO) and voltage controlled delay line (VCDL). Several efficiency improvement techniques such as segmented power-FET, quasi-zero voltage switching (QZVS) and switching frequency reduction are proposed. The proposed switching battery charger is able to provide maximum 2 A charging current and has an peak efficiency of 93.3%. By configure the charger as boost converter, the charger is able to provide maximum 1.5 A charging current while achieving 96.3% peak efficiency. The second part of dissertation presents a digital low dropout regulator (DLDO) for system on a chip (SoC) in portable devices application. The proposed DLDO achieve fast transient settling time, lower undershoot/overshoot and higher PSR performance compared to state of the art. By having a good PSR performance, the proposed DLDO is able to power mixed signal load. To achieve a fast load transient response, a load transient detector (LTD) enables boost mode operation of the digital PI controller. The boost mode operation achieves sub microsecond settling time, and reduces the settling time by 50% to 250 ns, undershoot/overshoot by 35% to 250 mV and 17% to 125 mV without compromising the system stability.Dissertation/ThesisDoctoral Dissertation Electrical Engineering 201

High-current integrated battery chargers for mobile applications

Battery charging circuits for mobile applications, such as smart phones and tablets, require both small area and low losses. In addition, to reduce the charging time, high current is needed through the converter. In this work, exploration of the Buck, the 3-Level Buck and the Hybrid Buck converter is performed over the input voltage, the total FET area and the load current. An analytical loss model for each topology is constructed and constrated by experimental results. In addition, packaging and bond wire impact on on-chip losses is analyzed by 3D modeling. Finally, a comparison between the topologies is presented determining potential candidates for a maximum on-chip loss of 2 W at output voltage of 4 V and 10 A of output current

Universal Programmable Battery Charger with Optional Battery Management System

This report demonstrates improvements made in battery charging and battery management technology through the design of a universal programmable battery charger with optional battery management system attachment. This charger offers improvements in charge efficiency and unique battery charging algorithms to charge a variety of battery chemistries with variety of power requirements. Improvements in efficiency result from a synchronous Buck Controller topology as compared to previous universal chargers that use asynchronous Buck-Boost Converter topologies. This battery charger also surpasses current universal battery chargers by offering different charge modes for different battery chemistries. Charge modes provide the user an option between extending the life of the battery by selecting a mode with a slower, less stressful charge rate or a shorter charge time with a fast, more stressful charging mode. The user can also choose a charge mode in which the battery charges to full capacity, resulting in maximum runtime or a less than full capacity, which puts less stress on the battery thus extending the lifetime. Ultimately, this system permits weighing the performance tradeoff of battery lifetime and charge time. The optional battery management system attachment offers more precise monitoring of each cell and cell balancing for Li-Ion batteries. This further enhances the performance of the charger when integrated, but is not necessary for charger operation. The battery charger consists of three subcircuits: A microcontroller unit, a power stage, and a current sensing circuit. A C2000 Piccolo F28069 microcontroller controls a LM5117 Buck Controller by injecting a pulse-width modulated signal into the feedback node controlling the output of the buck to set a constant current or constant voltage thus creating a programmable battery charger. The pulse-width modulated signal changes according to charge algorithms created in software for specific battery chemistries and charge requirements. An analog-to-digital converter on the microcontroller monitors battery voltage by using a voltage divider and an INA169 current shunt monitor, which outputs a voltage corresponding to the charge current to another analog-to-digital converter on the microcontroller, monitors the charge current. This allows the charger program to maintain correct and safe charging conditions for each charge mode in addition to measuring output power. Lights on the microcontroller display a real-time status to the user of which portion of the charge profile the charger is in. A solid red light means the charger is in the constant current portion of the charge profile. A blinking red light means the charger is in the constant voltage portion. No red light means the battery charger finished and the battery is currently charged above nominal voltage. The battery charger works with the battery management system in the next section to provide ultimate battery charging and managing capabilities. The battery management system consists of two subcircuits: A microcontroller and a battery monitoring circuit. The MSP430FR5969 microcontroller unit communicates with BQ76PL536 battery management integrated circuits to create a battery management system that monitors data such as cell voltage, pack voltage, pack temperature, state of charge, fault statuses, alert statuses, and a variety of other useful cell parameters. This data displays on a liquid crystal display screen through different menu options. The user scrolls through the menus using a capacitive touch slider on the microcontroller unit and selects a given option using the option select button. A cell balance mode allows the user to check the balance of the cells and allows cell balancing if the cells differ by more than a set threshold

Challenges and Barriers of Wireless Charging Technologies for Electric Vehicles

Electric vehicles could be a significant aid in lowering greenhouse gas emissions. Even though extensive study has been done on the features and traits of electric vehicles and the nature of their charging infrastructure, network modeling for electric vehicle manufacturing has been limited and unchanging. The necessity of wireless electric vehicle charging, based on magnetic resonance coupling, drove the primary aims for this review work. Herein, we examined the basic theoretical framework for wireless power transmission systems for EV charging and performed a software-in-the-loop analysis, in addition to carrying out a performance analysis of an EV charging system based on magnetic resonance. This study also covered power pad designs and created workable remedies for the following issues: (i) how power pad positioning affected the function of wireless charging systems and (ii) how to develop strategies to keep power efficiency at its highest level. Moreover, safety features of wireless charging systems, owing to interruption from foreign objects and/or living objects, were analyzed, and solutions were proposed to ensure such systems would operate as safely and optimally as possible

Design and development of safety systems for high frequency inductive power transfer

As wireless charging is gaining its popularity among consumer electronics, e.g., phones, smart wearables, electric toothbrushes, etc., there has been a trend of expanding this technology into a wider range of applications e.g. drones, robots, electric vehicles etc.. To achieve this, both the charging power and range need to be increased. This thesis discusses the limitations of widely used kHz inductive power transfer systems and emphasises the challenge of deploying into a wider range of applications. High-frequency inductive power transfer (HF-IPT) systems are then discussed with two real-world applications presented to showcase HF-IPT’s potential over kHz IPT systems. Some of the benefits of the HF-IPT, e.g., the large air gap and tolerance to misalignment, could increase the chances for live or other unintended objects to be coupled into the wireless charging system, which could cause safety hazards if the system was not designed carefully. This thesis, therefore, focuses on the safety systems design and development for HF-IPT systems. A number of existing and potential foreign and live object detection methods (FOD/LOD) including a new FOD/LOD method based on reflected impedance are introduced. The proposed method can operate without additional sensors, and without a communication link between IPT transmitter and receiver. A detection accuracy of 95% is achieved by implementing such FOD/LOD method. In addition, a FOD/LOD technique based on a mmWave radar sensor is also introduced. Differing from typical radar applications, the proposed method leverages machine learning techniques to perform object recognition to reduce the false detection rate. The developed FOD/LOD system could classify six different charging scenarios with an average accuracy of 96%. For applications that do not involve any live or unintended objects, this thesis also introduces a localisation technique based on the IPT system to help guide a drone or robot to a specific location e.g. a wireless charging point. Such a system was designed to reduce the risk of charging by minimising human’s involvement.Open Acces

Smart induction cooking system using solar energy.

Masters Degree. University of KwaZulu-Natal, Durban.Solar energy presents a good, clean and a reliable source of energy for the future. The focus includes the department of energy strategy (DoE) to allow solar renewables appliances to grow and contribute to the country’s economy and global environment. This study uses the recent advantage of induction cooking methods in the market to apply more efficient and economical techniques that go in line with the future wishes in the energy sector. Induction cooker is proven to transfer at least 80 % of the power generated to the pot, while electric stove and gas burners generate more to compensate for the power that is transferred to the atmosphere in the form of heat (i.e. about 55 % efficient). The induction cooker is currently presenting best cooking technology thus far. Though all including induction cooker are completely dependent on the grid power. The research comes with the idea of solar energy to fill the big existing gap of completely depending on non-renewable resources. The advantage comes with the idea of making the product a completely standalone, reducing electricity bills, simple and reliable, no fuel costs and spills, flexible in power sources, sustainable development etc. The proposed cooking technology is improved version and it gives more in the customer needs with regard to clean system, ease to use, conservation and price. Though initial system installation price is high but after five years, the user will be saving a large amount of money. The research will improve the annual savings by 45 % as per the DoE analysis in the comparison of cooking technologies. The thesis focuses on the solar as a primary source of energy to promote savings. The grid power is still used as a backup power source as we are not yet 100 % green but gradually adjusting. The design uses the power auto switching method to treat solar power as a primary source of supply and mains to be the system backup. The cooker battery storage is charged by the solar using efficient MPPT technology and supply the stove at the same time. The mains only take over when the solar is completely not available for some time and it will supply the cooker directly via AC to DC power supply unit and also charges the battery storage via AC to DC battery charger. All the above switching is programmed and happens automatically via remote programmable relay. System design includes theoretical background in the form of circuit analysis, power flow and mathematical calculations. The simulation and practical results present eight different power levels that are displayed in the liquid crystal display (LCD) in the form of switching frequency and power consumed by the load. The power mathematical calculations, Simulations and practical results analysis show a similar trend. The pot material is kept constant while changing switching frequency to achieve desired outputs. Theoretical and simulations are in line while practical differ slightly due to many factors like component internal resistances, conductors used and component internal circuit topology. The other adjustments in practical includes a smaller scale of power (600 watts maximum) compared to simulations due to safety reasons on my capacity to implement a prototype and proving the working of the study at a smaller scale which can be extended if required. The general and specific objectives of the study are achieved in simulations and practical though some adjustments were made during practical in order to me general and specific objectives. The study proves the theory of energy savings, being standalone product in the practical results analysis and thus presents many advantages in the commercial sector for the future

Challenges of Inductive Electric Vehicle Charging Systems in both Stationary and Dynamic Modes

Inductive power transfer as an emerging technology has become applicable in wide power ranges including Electric Vehicle, Electric Aircraft, wheelchair, cellphone, scooter and so on. Among them, inductive Electric Vehicle (EV) charging has gained great interest in the last decade due to many merits namely contactless technology, more convenience, full automotive charging process. However, inductive EV charging systems could bring about so many issues and concerns which are addressed in this dissertation. One of the critical challenges addressed in this dissertation is a virtual inertia based IPT controller to prevent the undesirable dynamics imposed by the EVs increasing number in the grid. Another adverse issue solved in this dissertation is detecting any metal object intrusions into the charging zone to the Inductive Power Transfer (IPT) systems before leading to heat generation on the metal or risk of fire. Moreover, in this dissertation, a new self-controlled multi-power level IPT controller is developed that enables EV charging level regulation in a wide range of power; suitable for different applications from golf-cart charging system (light duty EV) to truck (heavy duty EV). The proposed controller has many merits including easy to be implemented, cons-effective, and the least complexities compared to conventional PWM methods. Additionally, in this dissertation, the online estimation of IPT parameters using primary measurement including coupling factor, battery current and battery voltage is introduced; the developed method can find immediate applications for the development of adaptive controllers for static and dynamic inductive charging systems. Finally, the last objective of this research is physics-based design optimization techniques for the magnetic structures of inductive EV charging systems for dynamic application (getting charged while in motion). New configuration of IPT transmitting couplers with objective of high-power density, low power loss, low cost and less electromagnetic emission are designed and developed in the lab

Design of Power Receiving Units for 6.78MHz Wireless Power Transfer Systems

In the last decade, the wireless power transfer (WPT) technology has been a popular topic in power electronics research and increasingly adopted by consumers. The AirFuel WPT standard utilizes resonant coils to transfer energy at 6.78 MHz, introducing many benefits such as longer charging distance, multi-device charging, and high tolerance of the coil misalignment. However, variations in coil coupling due to the change in receiving coil positions alter the equivalent load reactance, degrading efficiency. In recent studies, active full-bridge rectifiers are employed on WPT receivers because of their superior efficiency, controllability, and ability to compensate for detuned WPT networks. In order to take advantage of those characteristics, the rectifier switching actions must be synchronized with the magnetic field. In the literature, existing solutions for synchronizing the active rectifier in WPT systems are mostly not reliable and bulky, which is not suitable for small receivers. Therefore, a frequency synchronous rectifier with compact on-board control is proposed in this thesis. The rectifier power stage is designed to deliver 40 W to the load while achieving full zero-voltage switching to minimize the loss. The inherent feedback from the power stage dynamics to the sensed signal is analyzed to design stable and robust synchronization control, even at a low power of 0.02 W. The control system is accomplished using commercial components, including a low-cost microcontroller, which eliminates the need for bulky control and external sensing hardware. This high power density design allows the receiver to be integrated into daily consumer electronics such as laptops and monitors. Finally, a wide-range and high v resolution control scheme of the rectifier input phase is proposed to enable the dynamic impedance matching capability, maintaining high system efficiency over wide loading conditions. In addition, to increase the WPT technology adoption to low-power consumer electronics, a small wireless receiver replacing conventional AA batteries is developed. This receiver can supply power to existing AA battery-powered devices while providing the benefit of WPT technologies to consumers