An Extended Review on Fabric Defects and Its Detection Techniques

In Textile Industry, Quality of the Fabric is the main important factor. At the initial stage, it is very essential to identify and avoid the fabrics faults/defects and hence human perception consumes lot of time and cost to reveal the fabrics faults. Now-a-days Automated Inspection Systems are very useful to decrease the fault prediction time and gives best visualizing clarity- based on computer vision and image processing techniques. This paper made an extended review about the quality parameters in the fiber-to-fabric process, fabrics defects detection terminologies applied on major three clusters of fabric defects knitting, woven and sewing fabric defects. And this paper also explains about the statistical performance measures which are used to analyze the defect detection process. Also, comparison among the methods proposed in the field of fabric defect detection

A fuzzy system for detection and classification of textile defects to ensure the quality of fabric production

The aim of this research focuses on construct a computerized system for textile defects detection. The system merges between image processing methods, statistical methods in addition to the Intelligent techniques via Neural Network and Fuzzy Logic. Gabor filters were used to identify edges and to highlight defective areas in fabric images, then to train the neural network on statistical and geometry features derived from fabric images to form the special neural network distinguish and classify defects into the fourteen categories, which are the most common defects in the textile factory.  The proposed work includes two phases. The first phase is to detect the defects in fabrics. The second phase is the classification phase of the defect. At the defect detection stage, a Discrete Cosine Transfer (DCT) converts the images to the frequency domain.  Image features then drawn and introduce them to the Elman Neural Network to detect the existence of defects. In the classification stage, the images are converted to the frequency domain by the Gabor filter and then the image features are extracted and inserted into the back propagation network to classify the fabric defects in those images. Fuzzy logic is then applied to neural network outputs and interference values are used in fuzzy logic to increase final discrimination. We evaluate a distinction rate of 91.4286% .After applying the fuzzy logic to neural network output; the discrimination rate was raised to 97.1428%.

A VISION-BASED QUALITY INSPECTION SYSTEM FOR FABRIC DEFECT DETECTION AND CLASSIFICATION

Published ThesisQuality inspection of textile products is an important issue for fabric manufacturers. It is desirable to produce the highest quality goods in the shortest amount of time possible. Fabric faults or defects are responsible for nearly 85% of the defects found by the garment industry. Manufacturers recover only 45 to 65% of their profits from second or off-quality goods. There is a need for reliable automated woven fabric inspection methods in the textile industry. Numerous methods have been proposed for detecting defects in textile. The methods are generally grouped into three main categories according to the techniques they use for texture feature extraction, namely statistical approaches, spectral approaches and model-based approaches. In this thesis, we study one method from each category and propose their combinations in order to get improved fabric defect detection and classification accuracy. The three chosen methods are the grey level co-occurrence matrix (GLCM) from the statistical category, the wavelet transform from the spectral category and the Markov random field (MRF) from the model-based category. We identify the most effective texture features for each of those methods and for different fabric types in order to combine them. Using GLCM, we identify the optimal number of features, the optimal quantisation level of the original image and the optimal intersample distance to use. We identify the optimal GLCM features for different types of fabrics and for three different classifiers. Using the wavelet transform, we compare the defect detection and classification performance of features derived from the undecimated discrete wavelet and those derived from the dual-tree complex wavelet transform. We identify the best features for different types of fabrics. Using the Markov random field, we study the performance for fabric defect detection and classification of features derived from different models of Gaussian Markov random fields of order from 1 through 9. For each fabric type we identify the best model order. Finally, we propose three combination schemes of the best features identified from the three methods and study their fabric detection and classification performance. They lead generally to improved performance as compared to the individual methods, but two of them need further improvement

A Review of Recent Advances in Surface Defect Detection using Texture analysis Techniques

In this paper, we systematically review recent advances in surface inspection using computer vision andimage processing techniques, particularly those based on texture analysis methods. The aim is to reviewthe state-of-the-art techniques for the purposes of visual inspection and decision making schemes that areable to discriminate the features extracted from normal and defective regions. This field is so vast that itis impossible to cover all the aspects of visual inspection. This paper focuses on a particular but importantsubset which generally treats visual surface inspection as texture analysis problems. Other topics related tovisual inspection such as imaging system and data acquisition are out of the scope of this survey.The surface defects are loosely separated into two types. One is local textural irregularities which is themain concern for most visual surface inspection applications. The other is global deviation of colour and/ortexture, where local pattern or texture does not exhibit abnormalities. We refer this type of defects as shadeor tonality problem. The second type of defects have been largely neglected until recently, particularly whencolour imaging system has been widely used in visual inspection and where chromatic consistency plays animportant role in quality control. The emphasis of this survey though is still on detecting local abnormalities,given the fact that majority of the reported works are dealing with the first type of defects.The techniques used to inspect textural abnormalities are discussed in four categories, statistical approaches,structural approaches, filter based methods, and model based approaches, with a comprehensivelist of references to some recent works. Due to rising demand and practice of colour texture analysis inapplication to visual inspection, those works that are dealing with colour texture analysis are discussedseparately. It is also worth noting that processing vector-valued data has its unique challenges, which conventionalsurface inspection methods have often ignored or do not encounter.We also compare classification approaches with novelty detection approaches at the decision makingstage. Classification approaches often require supervised training and usually provide better performancethan novelty detection based approaches where training is only carried out on defect-free samples. However,novelty detection is relatively easier to adapt and is particularly desirable when training samples areincomplet

A Survey on Unsupervised Anomaly Detection Algorithms for Industrial Images

In line with the development of Industry 4.0, surface defect detection/anomaly detection becomes a topical subject in the industry field. Improving efficiency as well as saving labor costs has steadily become a matter of great concern in practice, where deep learning-based algorithms perform better than traditional vision inspection methods in recent years. While existing deep learning-based algorithms are biased towards supervised learning, which not only necessitates a huge amount of labeled data and human labor, but also brings about inefficiency and limitations. In contrast, recent research shows that unsupervised learning has great potential in tackling the above disadvantages for visual industrial anomaly detection. In this survey, we summarize current challenges and provide a thorough overview of recently proposed unsupervised algorithms for visual industrial anomaly detection covering five categories, whose innovation points and frameworks are described in detail. Meanwhile, publicly available datasets for industrial anomaly detection are introduced. By comparing different classes of methods, the advantages and disadvantages of anomaly detection algorithms are summarized. Based on the current research framework, we point out the core issue that remains to be resolved and provide further improvement directions. Meanwhile, based on the latest technological trends, we offer insights into future research directions. It is expected to assist both the research community and industry in developing a broader and cross-domain perspective

Defect Detection for Patterned Fabric Images Based on GHOG and Low-Rank Decomposition

In contrast to defect-free fabric images with macro-homogeneous textures and regular patterns, the fabric images with the defect are characterized by the defect regions that are salient and sparse among the redundant background. Therefore, as an effective tool for separating an image into a redundant part (the background) and sparse part (the defect), the low-rank decomposition model provides an ideal solution for patterned fabric defect detection. In this paper, a novel patterned method for fabric defect detection is proposed based on a novel texture descriptor and the low-rank decomposition model. First, an efficient second-order orientation-aware descriptor, denoted as GHOG, is designed by combining Gabor and histogram of oriented gradient (HOG). In addition, a spatial pooling strategy based on human vision mechanism is utilized to further improve the discrimination ability of the proposed descriptor. The proposed texture descriptor can make the defect-free image blocks lay in a low-rank subspace, while the defective image blocks have deviated from this subspace. Then, a constructed low-rank decomposition model divides the feature matrix generated from all the image blocks into a low-rank part, which represents the defect-free background, and a sparse part, which represents sparse defects. In addition, a non-convex log det as a smooth surrogate function is utilized to improve the efficiency of the constructed low-rank model. Finally, the defects are localized by segmenting the saliency map generated by the sparse matrix. The qualitative results and quantitative evaluation results demonstrate that the proposed method improves the detection accuracy and self-adaptivity comparing with the state-of-the-art methods

Fabric Defect Identification Using Back Propagation Neural Networks

Fabric defect identification plays a very important role for the automatic detection in fabrics. Fabric defect identification mainly includes three parts: The first, preprocessing with Frequency domain Butterworth Low pass Filter and Histogram Equalization. The second, extraction of texture features from fabric using Gray Level Co-occurrence Matrix (GLCM).The Co-occurrence matrix characterizes the distribution of co-occurring pixel values in an image to be at a given offset, and then the statistical features are extracted from this matrix. The Third, the extracted GLCM features are used for the classification of the texture using Back Propagation Neural Network with different learning rules for their effectiveness comparison